Carrier ASPAS1CCL015 Скачать руководство пользователя

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Owner’s Manual

ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT

INSTALLATION!!

DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!

This manual should remain with the unit.

Not intended for use in critical life support applications.

Liquid-cooled, Prepackaged

Standby Generators

Model Number:

ASPAS1CCL015

Содержание ASPAS1CCL015

Страница 1: ...ACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY This manual should remain with the unit Not intended for use in critical life support applications Liquid cooled Prepa...

Страница 2: ...tial fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment Carrier strongly recommends that the operator read this O...

Страница 3: ...ystem 9 2 5 Emergency Circuit Isolation Method 10 2 6 Total Circuit Isolation Method 10 2 7 Grounding the Generator 10 2 8 Generator AC Neutral Connections 10 2 9 Transfer Switch Signal Connections 10...

Страница 4: ...ses must be piped safely away from any building or enclosure that houses the generator to an area where people animals etc will not be harmed This exhaust system must be installed properly in strict c...

Страница 5: ...conduct electricity resulting in electric shock or may get caught in moving components causing injury FIRE HAZARDS Keep a fire extinguisher near the generator at all times Do NOT use any carbon tetra...

Страница 6: ...at all times against excessive moisture dust dirt lint construction grit and cor rosive vapors Failure to utilize a Carrier transfer switch with this generator will void the warranty 1 3 AUTOMATIC SY...

Страница 7: ...DEVICES The engine has several safety switches which cause the engine to automatically shut down under the fol lowing conditions low oil pressure high coolant tem perature engine overspeed low coolan...

Страница 8: ...will not start or crank if the fuse is blown Replace the fuse with one of the same size type and rating Carrier normally uses an AGC fuse rated at 15 amps part number 022676 1 8 UNPACKING Handle ship...

Страница 9: ...Fuel pressure for an LP vapor set up should be 11 inches to 14 inches of water column 0 4 to 0 5 psi at all load ranges 1 12 RECONFIGURING THE FUEL SYSTEM NOTE All models are configured for natural g...

Страница 10: ...oads that the unit will power The critical essential loads may need to be grouped together and wired into a sepa rate emergency distribution panel The standard transfer switch has no sensing or con tr...

Страница 11: ...ing consider using a windbreak to protect the unit Install the generator on high ground where water levels will not rise and endanger it Allow sufficient room on all sides of the generator for mainten...

Страница 12: ...nd or grounding rods For that purpose a GROUND LUG Figure 2 2 is provided on the gener ator mounting base Consult a qualified electrician for grounding requirements in the area Grounding procedures mu...

Страница 13: ...n with an acid neutralizing agent A common practice is to use a solution of one pound 500 grams bicarbon ate of soda to one gallon 4 liters of water The bicarbonate of soda solution is to be added unt...

Страница 14: ...e system for leaks and other problems See Specifications Section 1 10 and Coolant Section 1 15 2 11 6 BELT TENSION Check the engine fan belt tension and condition prior to placing the unit into servic...

Страница 15: ...r fully automatic operation pro ceed as follows Check that load circuits are connected to the utility power supply Set the AUTO OFF MANUAL switch to its AUTO position Set the generator main circuit br...

Страница 16: ...eeds brush leaves and snow Without sufficient cooling and ventilating air flow the engine generator quickly overheats which causes it to shut down See Section 7 for installation drawings and vent loca...

Страница 17: ...system at least once every three months Check all exhaust system pipes mufflers clamps etc for condition tightness leaks security damage 4 5 8 CHECK FAN BELT Inspect fan belts every three months Repla...

Страница 18: ...Scheduled Maintenance Section 4 7 for recommended inspection 3 Check the spark plug gap using a wire feeler gauge Adjust the gap to 0 5 0 6 mm 0 020 0 025 inch by carefully bending the ground electro...

Страница 19: ...as necessary 2 Check the battery fluid level of unsealed batteries and if necessary fill with DISTILLED WATER ONLY DO NOT USE TAP WATER IN BATTERIES 3 Have the state of charge and condition checked T...

Страница 20: ...Remove the negative battery cable The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condi tion from burning out sensitive control panel components and...

Страница 21: ...level Correct as necessary 5 Check the natural gas delivery system on gas engine driven units Tighten connections as necessary 6 Check the air inlets and outlets for debris Clean as necessary 7 Check...

Страница 22: ...looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 14 Start and exercise the unit at full rated load use a load bank if the site load is not enou...

Страница 23: ...eated 2 Check cooling system for leaks 3 Defective Low Oil Pressure Switch 3 Replace switch 4 Defective Coolant Temperature Switch 4 Replace switch 5 Defective Control Module circuit board 5 Replace b...

Страница 24: ...Section 6 Notes Carrier Liquid cooled 15 kW Generators 22 Carrier...

Страница 25: ...Carrier 23 Section 7 Installation Diagram Carrier Liquid cooled 15 kW Generators Drawing No 0E1533 B...

Страница 26: ...H HOLDER MOUNTING SCREW 85 85 85 0 85 56 0 14 14 S16 S16 E1 S16 S16 S16 E2 S15 S15 120V BLUE YELLOW ORANGE TO GOVERNOR ACTUATOR BLACK RED BLUE BLUE BROWN BLACK BLUE BLUE BLUE NB VOLTAGE REGULATOR F F1...

Страница 27: ...V 1 PHASE FL LIGHT FAULT INDICATOR EC ENGINE CONNECTION F1 FUSE 7 5 AMPS IN LINE F FUSE 15 AMPS CB2 CUSTOMER CONNECTION E1 CB1 00 22 11 DPE 6 33 AS 2 2 6 5 5 4 RED BLUE BLACK CAP CAPACITOR CB1 2 CIRCU...

Страница 28: ...12 V 1 12 BATTERY 13 9 11 12 10 14 14 14 RED 5 8 6 4 3 85 0 56 85 85 5 14 DC VR 48 1 0 2 4 13 R 13 13 0 0 49 ACTUATOR CONNECTOR BLACK SM 16 GRD 48 DC A GOVERNOR ACTUATOR WTS 0 0 DIS WLS 85 85 0 LOS 14...

Страница 29: ...OR LOS LOW OIL SWITCH GRD GROUND DCA DC ALTERNATOR ISC IGNITION SYSTEM CONTACT WLS WATER LEVEL SWITCH CC CONTROL CONTACTOR TO CONTROL PANEL 13 13 ACTUATOR CONNECTOR CONTROL UNIT GOVERNOR TO DC VOLTAGE...

Страница 30: ...INS 11 0E1326 1 ASSY CARBURETOR LINKAGE ROD 12 0A7106 1 BRACKET STEPPER MOTOR 13 074031 AR LIQUID NEOPRENE 14 029333A 10 TIE WRAP 7 4 X 19 BLK UL 15 022507 2 SCREW HHC 1 4 20 X 1 2 G5 16 022473 2 WASH...

Страница 31: ...G8 8 11 021991 1 EARTH STRAP 13 0D9335 2 PANEL SUPPORT 14 0D9336 2 PANEL BRACKET 15 0C2454 16 SCREW TH FRM M6 1 X 16 N WA Z JS 16 047411 1 SCREW HHC M6 1 0 X 16 G8 8 17 022097 1 WASHER LOCK M6 1 4 18...

Страница 32: ...ROOF 17 GROUND WIRE FASTENER TO SECURE USE DOOR LATCH NOTE 11 24 7 10 4 9 24 26 25 19 8 5 12 10 NOTE 11 26 6 4 26 18 10 15 Y 26 13 17 26 11 17 15 1 21 24 3 20 23 22 11 8 2 11 29 Section 9 Exploded Vi...

Страница 33: ...5 0 8 G8 YEL CHR 14 022152 3 WASHER LOCK 10 15 0912970064 3 ASSEMBLY BASE DOOR GROUND WIRE 16 023762 3 WASHER SHAKEPROOF EXT 10 STL 17 0912970063 3 GRD WIRE ASS Y 99HSB 18 022264 6 WASHER LOCK 8 M4 19...

Страница 34: ...l Panel Drawing No 0F5240 22 29 26 51 28 26 25 10 27 33 9 5 8 6 7 31 50 34 49 12 28 42 3 40 39 38 41 11 2 30 57 17 16 28 18 28 29 56 38 13 40 23 24 39 41 1 40 28 35 46 44 45 47 39 36 32 32 37 48 41 4...

Страница 35: ...2473 2 WASHER FLAT 1 4 M6 ZINC 28 0C2212 10 SCREW PHTT M4 0 7 X 16 ZYC 29 023762 2 WASHER SHAKEPROOF EXT 10 STL ITEM PART NO QTY DESCRIPTION 30 0C2267 14 SCREW HHTT M5 0 8 X 12 BP 31 023897 15 WASHER...

Страница 36: ...24 17 11 10 14 11 19 17 18 20 26 21 20 25 22 24 57 33 11 14 9 24 72 10 11 10 14 1 24 35 34 36 44 45 14 71 12 46 11 10 49 47 70 11 10 6 69 29 56 67 59 52 54 58 64 63 65 62 60 7 Section 9 Exploded Views...

Страница 37: ...45310257 1 GASKET INLET MANIFOLD 37 0E1100 1 MANIFOLD INTAKE MACHINED ITEM PART NO QTY DESCRIPTION 38 0E0561 1 ASSY WATER LEVEL SENSOR C E PL 39 0A6751 1 SW TMP 245 DEG 3 8 NPT 40 077996 1 CAP ANTIFRE...

Страница 38: ...2 A 10 1 9 11 5 12 14 3 18 7 6 4 17 14 TUBE ON BLOCK 27 13 10 23 26 19 WATER INLET 8 8 8 20 8 ADAPTER 12 24 TO THERMOSTAT 6 7 Section 9 Exploded Views and Parts Carrier Liquid cooled 15 kW Generators...

Страница 39: ...X 3 8 14 022473 7 WASHER FLAT 1 4 ZINC 15 0E0726 1 BRACKET WATER BOTTLE 1 5L MIT 16 076749 1 TANK COOLANT RECOVERY 17 075443 6 SCREW CRMPTIT 1 4 20 X 5 8 18 056892 4 SCREW CRIMPTITE 10 24 X 3 8 19 0A6...

Страница 40: ...D 15 4 5 21 24 25 30 28 33 20 19 14 C 12 17 16 31 32 6 6 39 26 38 1 41 40 37 34 36 35 22 C 13 8 18 27 2 42 6 7 23 NATURAL GAS OUT 1 11 PORT 29 D Section 9 Exploded Views and Parts Carrier Liquid cool...

Страница 41: ...7 1 ELBOW 90D STREET 3 4 24 062522 1 STUD TH 1 4 20 X 3 G2 ZNC FULL 25 022127 1 NUT HEX 1 4 20 STEEL 26 022259 2 NUT HEX 5 16 18 STEEL 27 050279 1 DECAL FUEL INLET NG 28 0A6125 2 STUD 5 16 18 X 1 25 F...

Страница 42: ...2 5 9 15 14 17 To Blower Housing 32 23 24 35 1 21 28 7 22 33 10 29 16 30 18 2 6 19 20 31 21 4 To Engine Crankshaft 26 Section 9 Exploded Views and Parts Carrier Liquid cooled 15 kW Generators Alternat...

Страница 43: ...H 11 075476 4 SCREW PPHM M4 0 7 X 16 12 0A5601 1 COVER REAR BEARING CARRIER 13 075554B 4 BOLT STATOR X 16 LG 14 0A9375 4 SCREW RHM 10 24 X 2 15 022152 4 WASHER LOCK 10 16 097146 1 FAN RING GEAR ASSEM...

Страница 44: ...1 25 X 20 G8 8 8 075763 3 BOOT BATTERY CABLE 9 0D8668 1 BRACKET BATTERY HOLD DOWN 1 5 13 050331A 1 BATTERY POST COVER RED 14 050331 1 BATTERY POSTCOVER BLACK 15 0C2454 2 SCREW TH FRM M6 1X16 N WA Z J...

Страница 45: ...R 1 5L MITSU 7 0E0170 1 BLANKET EXHAUST 1 5L MITSU 8 0D9437 1 MUFFLER 1 5L ACOUSTIC STANDARD 9 060366 2 STRAP MUFFLER 6 DIA 10 039253 4 SCREW HHC M8 1 25 X 20 G8 8 11 022145 4 WASHER FLAT 5 16 ZINC 12...

Страница 46: ...deny warranty solely due to the lack of receipts or for your failure to ensure the completion of all scheduled maintenance As the engine purchaser owner you should however be aware that Generac may d...

Страница 47: ...on 4 below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point fo...

Страница 48: ...roper fluid amounts Failures due but not limited to accident misuse abuse negligence or improper installation As with all mechanical devices the Carrier engines need periodic part s service and replac...

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