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37

Table 6 — Troubleshooting

LEGEND

PROBLEM

POSSIBLE CAUSE

POSSIBLE SOLUTION

Red Alarm LED Flashing at 1-Second 
Intervals (Microprocessor Units Only)

Faulty float switch

See Condensate High Level section.

Fan trip

See Fans Will Not Run section.

Indoor coil sensor failure
(Connected to microprocessor termi-
nals ‘T3’)

After checking the above, use the unit wiring schematic to iso-
late the indoor coil sensor and measure the resistance. Sensor 
is 50K at 72 F type. Check and replace if necessary.

Red Alarm LED Flashing at 5-Second 
Intervals (Microprocessor Units Only)

Return air sensor failure
(Connected to microprocessor termi-
nals ‘T1’)

Use the unit wiring schematic to isolate the return air sensor 
and measure the resistance.  Sensor is 50K at 72 F type. 
Check and replace if necessary.

Both Yellow Heat and Cool LEDs 
Flashing (Microprocessor Units Only)

Control Board (PCB) battery failure

Check battery and replace if necessary. See the Microproces-
sor PCB Battery section.

Unit Will Not Operate

No power mains power

Check power supply to the unit. For microprocessor units, 
check power to the microprocessor and check the on-board 
microprocessor fuse.

No 24-v control circuit power

Check the 24-v feed from the control transformer. If not present, 
check transformer windings and replace if necessary.

Control circuit disabled by unit           
protection device

In some models, particularly electro-mechanical units, some 
protection devices (such as freezestats, fan trips, etc.) are 
wired in line with the 24-v control circuit feed to cause the unit 
to shut down in an alarm condition.  Use the unit’s wiring sche-
matic to identify these devices and investigate accordingly.

Infrared receiver failure
(microprocessor units only)

If audible bleep is heard on signal transmission from transmitter 
and the green LED is lit or flashing, receiver is OK. If there are 
no lit LEDs  and the unit will not respond to the transmitter, 
press the on/off button on the fascia display panel. If the unit 
responds to the on/off button receiver is OK. Check transmitter.

Transmitter failure
(microprocessor units only)

Try new batteries first, if receiver bleeps on transmitting signal, 
transmitter is OK. If no response press on/off button on unit fas-
cia. If the unit responds to the on/off button transmitter is faulty.

Microprocessor failure
(microprocessor units only)

The microprocessor is the least likely component to be at fault. 
Investigate all other possibilities in every section of this trouble-
shooting guide first. Replace the microprocessor only after all 
other avenues of investigation are exhausted.

Fans Will Not Run

Loose wire

Check all fan wire connections.  Use unit’s electrical schematic 
to verify that fan is wired correctly.

Faulty fan capacitor

Check fan capacitors and replace if necessary.

Faulty fan motor

Check fan motor protector for open circuit, and replace if      
necessary.

Faulty PCB

On electro-mechanical units check for a signal at “G” terminal.
On microprocessor units check for steady green light on display 
panel.

No Cooling

Incorrect MODE setting
(microprocessor units only)

Check that the transmitter MODE is set to Cooling or Auto 
Mode.

Set point too high

Check the set point on the transmitter or wall-mounted thermo-
stat and adjust if necessary.

Compressor protection delay
(microprocessor units only)

Check that the green on/off LED is not flashing.  If it is flashing, 
wait for ten minutes then re-check if cooling is operating.

Dirty or blocked air filter

See Coil Freeze section.

High condensate level trip

Drain the condensate tray and investigate. See Condensate 
High Level section.

Indoor coil temperature too low

Check refrigerant charge by measuring operating pressures. 
Check filter condition.  (See page 35 for filter removal and 
cleaning instructions.)

Sensor failure
(microprocessor units only)

If any of the sensors are faulty, the microprocessor will disable 
the cooling operation. (See the Self Diagnostics section.)

Faulty valve actuator

Check cooling signal present at actuator.  Check actuator by 
manually opening the valve.  Replace actuator if necessary.

Condensate High Level
(Microprocessor Units: Red Alarm LED 
Will Flash at One Second Intervals)

Maximum pump lift exceeded

Check that the  condensate pump head is no greater than       
30 in. (See page 19 of this manual for installation guide.)

Blocked/kinked condensate pipe

See Water Leaking from Unit section.

Condensate pump blocked or failed

See Water Leaking from Unit section.

Coil freeze up

A coil freeze condition may have caused excessive condensate 
to collect in the drip tray. See Coil Freeze section.

Coil Freeze

Cooling coil freeze protection thermo-
stat tripped
(Auto-reset when freeze cleared)

Freeze thermostat is normally closed, opens during freeze. 
Where fitted, the thermostat will disable the cooling action 
(sometimes the entire system) during coil freeze conditions.  
Use the unit’s wiring schematic to investigate.

Dirty or blocked air filter

Clean/replace filters as necessary. (See page 35 for filter 
removal and cleaning instructions.)

LED —

Light-Emitting Diode

PCB —

Printed Circuit Board

Содержание AIRSTREAM 42WKN

Страница 1: ...TEMPERATURE CONTROL POWER FAILURE BATTERY BACKUP Alarms 34 ELECTRIC HEATER OVERHEAT PROTECTION HIGH CONDENSATE LEVEL ALARM NETWORK OPTION MICROPROCESSOR CONTROLLER 34 35 Master Slave Operation 34 Netw...

Страница 2: ...data DANGER Appliances must not be installed where they may be exposed to potentially explosive or flammable atmosphere WARNING Improper installation adjustment alteration service or maintenance can...

Страница 3: ...ube Quantity 1 1 1 1 1 1 Face Area sq ft 1 8 1 8 2 8 2 8 5 2 5 2 Nominal Airflow cfm High 350 350 630 700 970 1160 Medium 300 300 530 630 890 970 Low 260 260 500 530 785 890 Discharge 4 way 4 way 4 wa...

Страница 4: ...1 8 3 3 4 2 1 16 2 5 8 A A VIEWA A 9 13 16 1 1 8 2 3 4 5 7 8 9 5 10 6 1 CWInlet 2 CWOutlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Branch Duct Opening x3 6 Fresh Air Intake x2 7 Pump Inspe...

Страница 5: ...13 16 8 11 16 1113 16 3 1 8 713 16 23 4 VIEWA A A A 2 5 1 4 10 5 6 7 8 9 3 5 3 8 1 CWCoil Inlet 2 CWCoil Outlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Fresh Air Intake x3 6 Branch Duct Op...

Страница 6: ...6 4 3 4 7 9 16 913 16 1 5 8 47 8 2 3 4 2 3 4 3 1 8 9 13 16 23 4 5 10 2 5 4 3 1 6 7 9 8 1 CWCoil Inlet 2 CWCoil Outlet 3 HWCoil Inlet Optional 4 HWCoil Outlet Optional 5 Fresh Air Intake x3 6 Branch Du...

Страница 7: ...tments and settings being made from a hand held IR transmitter or optional pendant The controls include the following basic components PCB control board Infrared transmitter or optional pendant Infrar...

Страница 8: ...Wiring Diagram Sizes 08 and 12 a42 4333 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water PCB Printed Circuit Board Factory Installed...

Страница 9: ...Diagram Sizes 18 and 20 a42 4336 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water PCB Printed Circuit Board VM Vane Motor Factory Ins...

Страница 10: ...Diagram Sizes 33 and 36 a42 4327 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water PCB Printed Circuit Board VM Vane Motor Factory Ins...

Страница 11: ...agram Size 08 and 12 a42 4332 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water HTR Heat Relay HW Hot Water PCB Printed Circuit Board F...

Страница 12: ...zes 18 and 20 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water HTR Heat Relay HW Hot Water PCB Printed Circuit Board VM Vane Motor Fac...

Страница 13: ...izes 33 and 36 a42 4328 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit CW Chilled Water HTR Heat Relay HW Hot Water PCB Printed Circuit Board VM Vane...

Страница 14: ...r Control Wiring Diagram Sizes 08 and 12 A42 4335 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit HW Hot Water PCB Printed Circuit Board VR Valve Rela...

Страница 15: ...Control Wiring Diagram Sizes 18 and 20 A42 4339 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit PCB Printed Circuit Board VM Vane Motor VR Valve Rela...

Страница 16: ...ol Wiring Diagram Sizes 33 and 36 A42 4329 AL Alarm Relay AWG American Wire Gage BAT Battery CPM Condensate Pump CPU Central Processing Unit HW Hot Water PCB Printed Circuit Board VM Vane Motor VR Val...

Страница 17: ...ill operate the air vanes Med Large cassettes only OFF Pressing this button will switch the unit off TRANSMIT INDICATOR This symbol will flash when the system settings are transmitted MODE INDICATOR H...

Страница 18: ...oor fan on cooling off and heating on Unit on timer operation off indoor fan on check main PCB battery Unit on timer operation on indoor fan on cooling and heating off Unit on timer operation on indoo...

Страница 19: ...ble 2 Table 2 Ceiling Opening Dimensions A cardboard template for ceiling cutout and rod positions is included with the unit Positioning the Electro Mechanical Thermo stat In addition to positioning t...

Страница 20: ...lation is pre cut to aid location and removal of the relevant section Rub hand across surface of insula tion to reveal exact location of knockout 3 Remove the metal knockout from the chassis 4 Attach...

Страница 21: ...erminal strip 1 Push a small flat head screwdriver into the square hole on the terminal Press firmly until the screwdriver hits the back stop and opens the terminal See Fig 25 2 Remove approximately 3...

Страница 22: ...Wire Gage CPM Condensate Pump CW Chilled Water Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To change the...

Страница 23: ...age CPM Condensate Pump CW Chilled Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To cha...

Страница 24: ...age CPM Condensate Pump CW Chilled Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To cha...

Страница 25: ...AWG American Wire Gage CPM Condensate Pump VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a default To...

Страница 26: ...rican Wire Gage CPM Condensate Pump VM Vane Motor VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a defa...

Страница 27: ...rican Wire Gage CPM Condensate Pump VM Vane Motor VR Valve Relay Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a defa...

Страница 28: ...ondensate Pump CW Chilled Water HTR Hot Water Relay HW Hot Water Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as a defa...

Страница 29: ...te Pump CW Chilled Water HTR Hot Water Relay HW Hot Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as...

Страница 30: ...te Pump CW Chilled Water HTR Hot Water Relay HW Hot Water VM Vane Motor Factory Installed Field Installed Terminal Block Component Terminal Connected Path 1 LEGEND NOTE Fan is wired to medium speed as...

Страница 31: ...ither one of the 2 net work terminals marked The pendant connector and network terminal positions are illustrated in Fig 4 PRE START UP See the start up sheet example in Fig 37 A start up sheet is sup...

Страница 32: ...r cooling 8 Where fitted check the operation of the hot water valve or the electrical heat elements by switching the system to the heating mode and forcing a call for heat 9 Allow chilled water to ent...

Страница 33: ...o switch the unit on and transmit the new system settings Setting the Current Time 1 Press CLK TIMER button once CLOCK SET should begin flashing in the time display 2 Press either or button within the...

Страница 34: ...es normal power outag es With no power the battery will last up to three months When the battery requires replacing the cool and heat status LEDs on the IR receiver will flash at 1 second intervals Al...

Страница 35: ...ecommended Spares It is recommended that one complete set of air filters be kept on hand for use as needed DISASSEMBLY PROCEDURE Fan Removal 1 Unclip the grille catches and remove the grille s from th...

Страница 36: ...a suitable container 4 Remove the self tapping screws securing the 2 insulated metal condensate tray support channels and pull the channels away from the condensate tray Pull the conden sate tray com...

Страница 37: ...ities in every section of this trouble shooting guide first Replace the microprocessor only after all other avenues of investigation are exhausted Fans Will Not Run Loose wire Check all fan wire conne...

Страница 38: ...to unit Faulty valve actuator Check actuator by manually opening and closing valve replace if faulty Faulty heater relay Check signals to relay and check action of relay contacts Replace relay or PCB...

Страница 39: ...purchase order number Racine WI 53403 2552 1500 DeKoven Avenue n a n aA kW n a Electric Heat 500 CHARGE 1 QTY Maximum Discharge Temp 125 F Clearance to Combustibles 0 0 5 FIELD FACTORY CHARGE 0 LB TYP...

Страница 40: ...ump Assembly Shown Inverted 9 Fan Motor Assembly 10 Coil Return Air Sensors Microprocessor Only 11 Grille 12 Label DESCRIPTION 13 Air Deflector Vanes 4 14 Filter 15 Fascia Assembly 16 Receiver Micropr...

Страница 41: ...ondensate Tray Support 5 High Level Switch Shown Inverted 6 Condensate Pump Shown Inverted 7 Fan and Motor Assembly 8 Fan Inlet Ring 9 Grille 10 Infrared Receiver DESCRIPTION 11 Vane 12 Vane Motor Ass...

Страница 42: ......

Страница 43: ......

Страница 44: ...ght to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53420008 01 Printed in U S A Form 42WKN 7SI Pg 44 4 13 Replaces 42WKN...

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