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AGATWNPME01B: Installation Instructions

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

13

L14F011

Fig. 17 – Extension Harness

Install Main Twinning Kit Harness

NOTE: 

If the furnaces are installed back-to-back, verify which furnace

is the Main furnace before installing Twinning Kit Harnesses. Refer to

the  tag  on  the  ends  of  the  Extension  harness  used  for  back-to-back

installations.
The Main Twinning Kit harness  is identified  by a white label marked

“MAIN” on the label near the two pin receptacle of the Main Auxiliary

Limit Switch (ALS-M) leads. The Twinning Kit Relay (TKR) and Main

Auxiliary Limit Switch (ALS-M) mount to the blower housing as shown

in 

Fig. 19

. The individual leads are labeled on the harness, see 

Fig. 21

.

Refer to 

Fig. 20

 for location of control board components. Connect the

Main Twinning Kit harness to furnace control board as follows:

1. Remove the Red transformer lead from the “SEC-1” terminal on the

Main furnace control board.

2. Connect the Red transformer lead removed from the Main furnace

control  board  to  the  Red  wire  labeled  “TRANS”  on  the  Main

Twinning Kit harness.

3. Connect the Orange wire labeled “SEC 1” to the “SEC-1” terminal

on the Main furnace control board.

4. Connect the Black wire with the fork terminal labeled “C” on the

TKR  to  the  “COM/24V”  terminal  on  the  thermostat  strip  of  the

Main furnace control board.

5. Install the Twinning Kit Relay, (TKR)

a. For single-stage operation of single-stage furnace connect the 

white wire with the fork terminal labeled “W” on the TKR to the 

“W” terminal on the thermostat strip of the Main furnce control 

board, see 

Fig. 31

.

b. For staged operation of single-stage furnaces with a two-stage 

thermostat, remove the fork terminal from the terminal on the 

TKR and discard. The thermostat W2 lead is spliced into this 

wire. Refer to 

Fig. 30

 and Thermostat Connections section for 

details.

c. For operation of two-stage furnaces with a single-stage or 

two-stage thermostat, connect the white wire with the fork 

terminal on the TKR to the “W/W1” terminal on the thermostat 

strip of the Main furnace control board. Refer to 

Fig. 29

 and 

Thermostat Connections section for details.

6. If using the extension harness, connect the 2-pin and 4-pin plugs of

the  main  twinning  harness  to  the  2-pin  and  4-pin  plugs  of  the

extension harness.  If the extension harness is not being used, go to

“Install Secondary Twinning Harness.”

Install Secondary Twinning Kit Harness

The  Secondary  Twinning  Kit  harness  is  identified  by  a  white  label

marked  “SECONDARY”  on  the  label  near  the  two  pin  plug  of  the

Auxiliary Limit Switch (ALS-S) leads. The Door Interlock Relay (ILR)

and  Secondary Auxiliary  Limit  Switch (ALS-M) mount  to the  blower

housing  as  shown  in 

Fig. 19

.  The  individual  leads  are  labeled  on  the

harness,  see 

Fig. 22

.  Connect  the  Secondary  Twinning  Kit  harness  to

furnace control board as follows:

1. Connect  the  Black  wire  with  the  fork  terminal  labeled  “C

SECONDARY” to the “COM/24V” terminal on the thermostat strip

of the Secondary furnace control board.

2. Connect  the  White  wire  with  the  fork  terminal  labeled  “W

SECONDARY” to the “W” or “W/W1” terminal on the thermostat

strip of the Secondary furnace control board.

3. Connect  the  Red  wire  with  the  fork  terminal  labeled  “R

SECONDARY” to the “R” terminal on the thermostat strip of the

Secondary furnace control board.

4. Remove the Red transformer lead from the “SEC-1” terminal on the

Secondary furnace control board.

5. Connect  the  Red  wire  with  the  piggy-back  terminal  labeled

“SEC-1”  on  the  ILR  to  the  “SEC-1”  terminal  on  the  Secondary

furnace control board.

6. Connect the Red transformer lead to the piggy back terminal of the

Red  wire  connected  to  the  “SEC-1”  terminal  on  the  Secondary

furnace control board.

7. Remove the Blue transformer lead from the “SEC-2” terminal on

the Secondary furnace control board.

8. Connect the Black wire with the piggy-back terminal labeled “C”

on  the  ILR  to  the  “SEC-2”  terminal  on  the  Secondary  furnace

control board.

9. Connect the Blue transformer lead to the piggy back terminal of the

Black wire  connected to  the  “SEC-2”  terminal  on the  Secondary

furnace control board.

10. If using the extension harness, connect the 2-pin and 4-pin plugs of

the secondary twinning kit harness to the 2-pin and 4-pin plugs of

the extension harness.  If the extension harness is not being used,

connect  the  2-pin  and  4-pin  plugs  of  the  secondary  twinning  kit

harness  to  the  2-pin  and  4-pin  plugs  of  the  main  twinning  kit

harness.

Install Communication (PL7) Connector

There are two Communication Connectors that provide communication

from the Main furnace to the Secondary furnace.
In side-by-side installations, remove the green yellow and white wires

from  the  extension  harness.    Route  the  three  wires  through  the  snap

bushing in the blower compartment of the furnaces.
Connect the wires to each PL7 plug as follows:

1. Green to Green on the Communication Connector.
2. Yellow to Yellow on the Communication Connector.
3. White to White on the Communication Connector.

Содержание AGATWNPME01B

Страница 1: ...ODELS 3 ELECTROSTATIC DISCHARGE ESD PRECAUTION 5 SECTION 2 5 GENERAL ALL ORIENTATIONS 5 INSTALL FURNACES 5 UPFLOW INSTALLATION 5 DOWNFLOW INSTALLATIONS 6 HORIZONTAL INSTALLATION 6 General 6 Attic Platform Back to Back Installations Non Condensing and Condensing Furnaces 7 Horizontal Suspended Installation Condensing Models 7 Horizontal Suspended Installation Non Condensing Models 7 Horizontal Stac...

Страница 2: ...es to the furnace and install lockout tag before performing any installation or modification Follow the operating instructions on the label attached to the furnace CAUTION CUT HAZARD Failure to follow this caution may result in personal injury Sheet metal parts may have sharp edges or burrs Use care and wear appropriate protective clothing safety glasses and gloves when handling parts and servicin...

Страница 3: ...ces through a common bottom plenum The bottom return air plenum shall be at least as high as the width of the furnace bottom return air opening For example if two 17 1 2 in 445 mm wide furnaces are twinned together the full height common return air plenum must be at least 17 1 2 in 445 mm tall When there are height limitations the bottom return air plenum height can be reduced to 8 in 203 mm minim...

Страница 4: ...TE Downflow Application Do not connect return air to any side of the furnace Connect return air plenum as shown NOTE Horizontal Application Do not connect return air to any side of the furnace Do not stack condensing furnaces on top of each other Horizontal stacking only permitted with mid efficiency furnaces Back to back installations platform or suspended is approved for all models For back to b...

Страница 5: ...bles and service as shown in the individual furnace installation instructions 1 Select two identical heating and airflow furnaces see Table 1 2 Remove bottom closure panels from both furnaces see Fig 6 a Remove main and blower access doors b Remove screws from front filler panel and bottom closure panel when used c Rotate front filler panel downward to remove d Remove bottom closure panel and set ...

Страница 6: ... of indoor coils and or common supply plenum If no approved cased indoor coil is used install the furnaces on accessory combustible floor bases For side by side installations adjust and shim each furnace to align unused 7 8 in 22 mm knockout in blower compartment which will be used for wire routing between furnaces 5 Drill two 1 8 in 3 mm holes approximately 1 in 25 mm below return air flange from...

Страница 7: ...spension rods as shown in Fig 14 5 Lay furnaces back to back on a flat surface with 7 8 in knock outs facing upward 6 Drill two 1 8 in 3 mm holes approximately 1 in 25 mm below return air flange from inside top of return air opening and through both furnaces see Fig 10 7 Drive one factory supplied No 6 x 3 4 in 19 mm LG screw through each hole and tighten until furnaces are secure and foam strips ...

Страница 8: ...l additional building codes 4 Long truss spans may require additional support along the bottom chord of the truss Consult the truss manufacturer s guidelines for engineering assistance 5 Long rafter or attic joist spans may require additional support along the bottom of the rafter or joist Consult local or regional building codes for design and loading requirements For suspended installations see ...

Страница 9: ...NSATE TRAP 2 ACCESS OPENING FOR TRAP 30 762mm MIN WORK AREA COMMON RETURN VENT COMBUSTION AIR INTAKE ROLLOUT PROTECTION REQUIRED INSTALL 12 X 22 305 X 559mm SHEET METAL IN FRONT OF BURNER COMPARTMENT AREA SEDIMENT TRAP SEDIMENT TRAP EXTENSION HARNESS GAS SUPPLY SHUT OFF GAS PIPE UNION GAS PIPE UNION GAS SUPPLY SHUT OFF SHEET METAL 22 556 mm 12 305 mm 4 3 4 121 mm 1 25 mm 17 3 4 451 mm OVER ALL 4 3...

Страница 10: ...Fig 14 Suspended Installation of a Condensing Furnace 1 4 1 4 ROLLOUT PROTECTION REQUIRED Install 12 x 22 204 x 559 mm sheet metal above the burner compartment area Sheet metal MUST extend above the furnace casing by 1 25 mm with door removed A 1 25 mm clearance minimum between top of furnace and combustible material is required Entire length of furnace must be supported with furnace is used in ho...

Страница 11: ...igns without notice and without obligations 11 A10276 Fig 15 Suspended Installation of a Non Condensing Furnace A10278 Fig 16 Suspended Installation of Stacked Non Condensing Furnaces 3 8 Flat Washer 3 8 Hex Nut 3 8 Flat Washer 11 2 x 11 2 x 1 4 Angle Iron 3 8 Lock Washer 3 8 Theaded Rod 3 8 Lock Washer 3 8 Hex Nut ...

Страница 12: ...e voltage potential between both furnaces will be ZERO If a Both LEDs are on continuously System phasing is okay b One or both LEDs are rapidly flashing 1 Line voltage polarity is reversed 2 Furnace s are not grounded 3 Transformer polarity is reversed c One LED is off one LED is on continuously 1 The 24 VAC circuit is inoperative on furnace with LED light off 2 Check transformers auxiliary limits...

Страница 13: ...l Secondary Twinning Harness Install Secondary Twinning Kit Harness The Secondary Twinning Kit harness is identified by a white label marked SECONDARY on the label near the two pin plug of the Auxiliary Limit Switch ALS S leads The Door Interlock Relay ILR and Secondary Auxiliary Limit Switch ALS M mount to the blower housing as shown in Fig 19 The individual leads are labeled on the harness see F...

Страница 14: ...talled Locate the green yellow and white wires from the extension harness and connect the wires to the Communication Connector as shown above L14F006A Fig 18 Twinning Communication Connection L12F009 NOTE a Mount Twinning Kit Relay TKR and Interlock Relay ILR on furnace blower housing as shown b Twining Kit Relay TKR mounts on LH Furnace blower housing c Interlock Relay ILR mounts on RH furnace bl...

Страница 15: ...CONNECTIONS 115 VAC L1 LINE VOLTAGE CONNECTIONS EAC 1 TERMINAL 115 VAC 1 0 AMP MAX PL1 LOW VOLTAGE MAIN HARNESS CONNECTOR TRANSFORMER 24 VAC CONNECTIONS 3 AMP FUSE STATUS AND COMM LED LIGHTS SW1 SETUP SWITCHES AND BLOWER OFF DELAY MODEL PLUG CONNECTOR SW2 AIR CONDITIONING AC AIRFLOW SETUP SWITCHES 6 7 8 COMMUNICATION CONNECTOR WHEN USED SW2 CONTINUOUS FAN CF AIRFLOW SETUP SWITCHES 3 4 5 HUMIDIFIER...

Страница 16: ...AGATWNPME01B Installation Instructions Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations 16 L14F007 Fig 22 Secondary Harness ...

Страница 17: ...terminal to the Y1 terminal on the furnace control board 5 Connect the R terminal of the field supplied transformer to the open contact of each pilot duty relay 6 Connect the other open contact of the first stage cooling relay to the wire for Y terminal of the first stage contactor 7 Connect the other open contact of the first stage cooling relay to the wire for Y terminal of the second stage cont...

Страница 18: ...e control 9 Connect thermostat C or COM lead to the COM 24V terminal on the Main furnace control board L14F010 Fig 26 Furnace Thermostat Switch A07907 Fig 27 Example of Setup Switch in OFF Position Single Stage Furnaces with Single Stage Thermostat Field Supplied See Fig 31 and Table 3 NOTE This application allows both furnaces to operate together as a single unit See furnace Installation Start Up...

Страница 19: ... Y2 None Thermostat Y2 wired directly to RH accessory relay to start RH A C for second stage cooling G G Starts both indoor fans on cooling speed with Y Y2 energized Dehum Dehum Reduces airflow in cooling mode to 90 of high cooling airflow when Dehum input is removed Table 4 Two Stage Furnace Thermostat Connections Two Stage Heating with Single Stage Thermostat Using Two Stage Furnaces C C Transfo...

Страница 20: ... the right to change at any time specifications and designs without notice and without obligations 20 A190208 Fig 29 Two Stage Furnace with Single or Two Stage Thermostat Field Supplied A200260 Fig 30 Single Stage Furnace with Two Stage Thermostat Field Supplied ...

Страница 21: ...ace Installation Start Up and Operating Instructions for details on relocating the condensate and attaching field drain connections Indoor coil condensate drains must not be hard piped to condensing furnace condensate drain Route indoor coil condensate drains separately to a code approved drain Indoor coil condensate drains may be combined with furnace condensate drains provided a stand pipe conne...

Страница 22: ...main limit or twinning kit auxiliary limit switch in which case both furnaces respond Before performing component test disconnect Communication PL7 Connector from LH furnace control After removing component test can be initiated on each furnace individually as stated in Installation Start Up and Operating Instructions SINGLE STAGE HEAT SINGLE STAGE FURNACES WITH SINGLE STAGE THERMOSTAT 1 Operation...

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