4. REFRIGERANT PIPING WORK
7
GB-25
C
heck if the height difference between indoor unit & outdoor unit and the total length of refrigerant pipe
meet system requirement.
R
efrigerant piping work follows the indoor unit and outdoor unit installation, connect the pipe at the indoor
side first, then the outdoor side.
A
lways keep ends of tubing sealed by placing a cap or covering with tape during installation and do NOT
remove them until you are ready to connect the piping.
B
e sure to insulate any field piping all the way to the piping connection inside the unit. Any exposed piping
may cause condensation or burns if touched.
When the outdoor unit is the top position and the difference of level is over 10m, it is recommended that set
a oil return bend every 5~8m in the gas pipe. The radius of oil reture bend should be over than 10cm.
CAUTION
4.1 FLARING
NOTE
Tools required for flaring are pipe cutter, reamer, flaring
tool and pipe holder.
90
Oblique Rough Burr
Outside diameter
A(mm)
Max
8.7
Ø
6.35mm
Ø
9.52mm
Ø
12.7mm
12.4
15.8
8.3
12.0
15.4
Min
R0.4~0.8
45 °±2
90 °
± 4
A
In case of needing brazing, work with Nitrogen gas blowing.
Improper torque will cause flare damage or gas leaks.
CAUTION
Torque
Tubing size
18 ~ 20 N.m
25 ~ 26 N.m
35 ~ 36 N.m
6.35mm
Ø
9.52mm
Ø
12.7mm
Use separate thermal insulation pipes for gas & liquid pipes.
The thickness above is a standard of the indoor temperature
of 27°C and humidity of 80%. If installing in an unfavorable
conditions such as near bathrooms, kitchens, and other similar
locations, reinforce the insulation.
Insulation’s heat-resistance temperature should be more than
120°C.
Use the adhesives on the connection part of insulation to
prevent moisture from entering.
Repair and cover any possible cracks in the insulation specially
check the bent part or hanger of pipe.
4.1.1 Using a pipe cutter to cut the pipe to the requested
length. Ensure that the cut edge remains at 90° with
the side of the pipe.
4.1.2 Use a reamer to remove burrs with the cut surface
downward so that the chips do not enter the pipe.
4.1.3 Carry out flaring work using flaring tools as below.
4.1.4 Check if the flaring is properly made. See incorrectly
flared pipes sample below.
4.2 PIPING WORK
4.2.1 Align the center to tighten the flare nut and finish
connection using two wrenches.
Flare nut
Wrench
Torque wrench
4.2.2 Select the appropriate insulation material for refrigerant
pipe. (Min. 10mm, thermal insulating foam C)
Inclined Damaged Surface Cracked Uneven Thickness
Ø
Содержание 38QUS018DS2 Series
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