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19

No.

Malfunction

Name

Display Method of Indoor Unit

Display Method of Outdoor Unit

A/C Status

Possible Causes

Dual-8

Code

Display

Indicator Display (during blinking,

ON 0.5s and OFF 0.5s)

Indicator has 3 kinds of display

status and during blinking, ON 0.5s

and OFF 0.5s

Operation

Indicator

Cool

Indicator

Heating

Indicator

Yellow

Indicator

Red

Indicator

Green

Indicator

1

High pressure
protection of
system

E1

During cooling and drying
operation, indoor fan operates,
all modes stop operation.
During heating operation, the
unit stops.

Possible reasons:

1. Refrigerant was overcharged ;
2. Poor heat exchange (including
blockage of heat exchanger
3. Ambient temperature is too high

2

Anti-freezing
protection

E2

OFF 1S

and blink3

times

During cooling and drying
operation, compressor and
outdoor fan stop while indoor
fan operates.

1. Poor air-return in indoor unit;
2. Fan speed is abnormal;
3. Evaporator is dirty.

3

Refrigerant
leakage
protection

F0

OFF 1S

and blink

9 times

The Code Display displays F0
and the complete unit stops.

1. Refrigerant leakage;
2. Indoor evaporator temperature
sensor not working;
3. The unit has a restriction in the
piping.

4

High discharge
temperature
protection of
compressor

E4

OFF 1S

and blink

7 times

During cooling and drying
operation, compressor and
outdoor fan stop while indoor
fan operates. During heating
operation, all modes stop.

Refer to the malfunction analysis
(discharge protection, overload).

5

Overcurrent
protection

E5

OFF 1S

and blink

5 times

During cooling and drying
operation, compressor and
outdoor fan stop while indoor
fan operates. During heating
operation, all modes stop.

1. Supply voltage is unstable;
2. Supply voltage is too low and
load is too high;
3. Evaporator is dirty.

6

Communication
Malfunction

E6

Always

During cooling operation,
compressor stops while indoor
fan motor operates. During
heating operation, the
complete unit stops.

Refer to the corresponding
malfunction analysis.

7

High
temperature
resistant
protection

E8

OFF 1S

and blink

6 times

During cooling operation:
compressor stops while indoor
fan operates. During heating
operation, the complete unit
stops.

Refer to the malfunction analysis
(overload, high temperature
resistant).

8

EEPROM
malfunction

EE

OFF 1S

and blink

11 times

During cooling and drying
operation, compressor stops
while indoor fan operates.
During heating operation, the
complete unit stops

Replace outdoor control panel AP1

9

Limit / decrease
frequency due to
high temp. of
module

EU

All modes operate normally,
while operation frequency for
compressor is decreased

Discharging after the complete unit
is de-energized for 20mins, ensure
the thermal grease on IPM Module
of the outdoor control panel AP1 is
sufficient. If is no use, replace the
control panel AP1.

10

Malfunction
protection of
jumper cap

C5

Wireless remote receiver and
button are effective, but can
not dispose the related
command

1. No jumper cap insert on
mainboard.
2. Incorrect insert of jumper cap.
3. Jumper cap damaged.
4. Abnormal detecting circuit of
mainboard.

11

Gathering
refrigerant

Fo

OFF 1S

and

blink17

times

When the outdoor unit
receives signal of gathering
refrigerant, the system is
forced to run under cooling
mode for gathering refrigerant

Nominal cooling mode

12

Indoor ambient
temperature
sensor is
open/short
circuited

F1

During cooling and drying
operation, indoor unit operates
while other modes stop; during
heating operation, the
complete unit stops operation.

1. Loosening or bad contact of
indoor ambient temp. sensor and
mainboard terminal.
2. Indoor ambient temp. sensor
damaged.(check with sensor
resistance value chart)
3. Mainboard damaged.

13

Indoor
evaporator
temperature
sensor is
open/short
circuited

F2

AC stops operation once
reaching the setting
temperature. Cooling, drying:
internal fan motor stops
operation while other modes
stop operation; heating: AC
stop operation

1. Loosening or bad contact of
Indoor evaporator temp. sensor
and mainboard terminal.
2. Components on the mainboard
fail and lead to a short circuit..
3. Indoor evaporator temp. sensor
damaged.(check temp. sensor
value chart for testing)
4. Mainboard damaged.

14

Outdoor ambient
temperature
sensor is
open/short
circuited

F3

OFF 1S

and blink

6 times

During cooling and drying
operating, compressor stops
while indoor fan operates;
During heating operation,the
complete unit stops operation

Outdoor temperature sensor has
not been connected well or is
damaged. Check it by referring to
the resistance table for
temperature sensor)

15

Outdoor
condenser
temperature
sensor is
open/short
circuited

F4

OFF 1S

and blink

5 times

During cooling and drying
operation, compressor stops
while indoor fan operates;
During heating operation, the
unit stops operation.

Outdoor temperature sensor has
not been connected well or is
damaged. check it by referring to
the resistance table for
temperature sensor)

Содержание 38GRQB09-3

Страница 1: ...ords are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal inju...

Страница 2: ...E COLOR B Q MAXIMUM NUMBER OF FAN COIL UNITS THAT CAN BE CONNECTED TO THE OUTDOOR UNIT B 1 1 SYSTEM TYPE Q HEAT PUMP NOT USED OUTDOOR UNIT 38 GR 3 09 38 OUTDOOR UNIT GR MODEL VOLTAGE 3 208 230 1 60 No...

Страница 3: ...n S Indoor Coil High Temp Protection in Heating Mode S Condenser High Temp Protection in Cooling Mode S Ease Of Service And Maintenance Cleanable Filters S Diagnostics S Liquid Line Pressure Taps S Ap...

Страница 4: ...erant Type R410A Design Pressure PSIG 550 550 550 Metering Device Electronic Expansion Valve Charge Lb 3 1 3 1 4 4 Outdoor Coil Face Area Sq Ft 4 5 4 5 7 7 No Rows 2 5 2 5 2 Fins per inch 18 18 18 Cir...

Страница 5: ...5 DIMENSIONS INDOOR Fig 2 Indoor unit Model W H D Q 09 12K 37 4 5 12 3 5 8 2 1 6 18K 37 4 5 12 3 5 8 2 3 4...

Страница 6: ...HP Operating Weight lb kg AC Operating Weight lb kg 9K 30 7 780 9 8 250 21 2 540 21 6 549 10 9 276 70 5 32 0 58 4 26 5 12K 30 7 780 9 8 250 21 2 540 21 6 549 10 9 276 70 5 32 0 61 7 28 0 17K HP 18K A...

Страница 7: ...OPERVOLTAGE MAX MIN COMPRESSOR OUTDOOR FAN INDOOR FAN MCA MAX FUSE CB AMP V PH HZ RLA LRA V PH HZ FLA HP W V PH HZ FLA HP W 9K 253 187 208 230 1 60 8 5 35 208 230 1 60 0 37 0 04 30 208 230 1 60 0 1 0...

Страница 8: ...ectrical Code or CEC Canadian Electrical Code for special requirements All power wires must be sized per NEC or CEC and local codes Use Electrical Data table MCA minimum circuit amps and MOCP maximum...

Страница 9: ...te GN Green CAP Jumper Cap YE Yellow BN Brown COMP Compressor RD Red BU Blue Grounding wire YEGN Yellow Green BK Black VT Violet OG Orange NOTE Jumper cap is used to determine fan speed and the swing...

Страница 10: ...10 Outdoor unit Fig 11 Sizes 09 12...

Страница 11: ...be temperature sensor 11 Up and down swing 2 4 Interface of jumper cap 8 Ambient temperature sensor 12 Up and down swing 1 1 Input of live wire of power 4 Input of ground wire of power 7 Neutral wire...

Страница 12: ...HANGE CONDENSER COMPRESSOR GAS SIDE 3 WAY VALVE LIQUID SIDE 2 WAY VALVE COOLING HEATING Accumlator Discharge Suction 4 Way valve Electron Strainer Strainer expansion valve Strainer Capillary D Straine...

Страница 13: ...1 4 Flare connection Refrigerant Refrigerant Type R410A R410A R410A Charge Amount Lbs kg 3 1 1 4 3 1 1 4 4 4 2 ADDITIONAL REFRIGERANT CHARGE TABLE Unit Size Total Line Length ft Additional Charge oz f...

Страница 14: ...tors used to monitor the system operation to maintain the unit within acceptable parameters and control the operating mode SYSTEM SAFETIES 3 Minute Time Delay In order to protect the compressor there...

Страница 15: ...r The wireless remote control has the following characteristics S Capable of displaying _C and _F with _F being the default setting To change the default setting refer to the Owner s Manual S The remo...

Страница 16: ...he anti cold wind function is disabled Auto Mode in Heating Mode In heating mode When the fan speed is set to Auto the fan will run at a speed determined by the microprocessor based on the difference...

Страница 17: ...compressor runs at F2 frequency and indoor fan runs as breeze After running for 30 minutes the machine turns to auto mode with a 75_F 24_C set temperature Forced auto mode The action of forced auto mo...

Страница 18: ...systems are equipped with diagnostic code display LED s on both the indoor and outdoor units The outdoor diagnostic display is on the outdoor unit board and is limited to very few errors The indoor di...

Страница 19: ...rates During heating operation the complete unit stops Replace outdoor control panel AP1 9 Limit decrease frequency due to high temp of module EU All modes operate normally while operation frequency f...

Страница 20: ...tic capacitor C on control panel AP1 if normal there is a malfunction on the circuit replace the control panel AP1 23 Compressor Min frequence in test state P0 Showing during min cooling or min heatin...

Страница 21: ...s when detect high power 42 Indoor unit and outdoor unit does not match LP OFF 1S and blink 16 times Compressor and Outdoor fan motor can not work Indoor unit and outdoor unit does not match 43 Failur...

Страница 22: ...ly contacted Insert the temperature sensor tightly Yes Is malfunction eliminated Is there a short circuit Make sure all parts fastened tight Is malfunction eliminated Replace the mainboard with the sa...

Страница 23: ...insert the wiring terminal of indoor fan It s the malfunction of main board Replace a new main board that is of the same model It s the malfunction of main board Replace a new main board that is of th...

Страница 24: ...Is the jumper cap inserted correctly and tightly Replace the jumper cap with the same model End Yes Yes Assemble the jumper cap with the same model No Is malfunction eliminated No Yes Insert the jump...

Страница 25: ...anger too dirty or are the air inlet and outlet blocked Normal fluctuation is within 10 of the rated voltage on the nameplate Malfunction is eliminated No No No No No No No No Malfunction is eliminate...

Страница 26: ...Main board of IDU matches with that of ODU Communication wire is damaged Replace IDU s main board Malfunction eliminated End Connect the line according to wiring diagram Match correctly according to...

Страница 27: ...board AP1 Replace outdoor mainboard Measure the voltage input with AC voltmeter see fig 30 Voltage within 180VAC 260VAC Shut down the power and wait 20 minutes or use DC voltmeter to measure the volta...

Страница 28: ...H7 or P5 is displayed after turning on the unit Measure if the voltage input is within 180 265V with AC voltmeter see fig 30 The compressor is connected with mainboard AP1 Heat exchanger is blocked wi...

Страница 29: ...gher than 127 F Normal protection unit starts when ambient temperature lowers Unit restarts normally Unit restarts normally Is the unit clear of debris and the coil is clean Clean the heat exchanger a...

Страница 30: ...you opened both liquid and suction valves Does the unit start Is the compressor wired correctly Check the connection of outdoor mainboard AP1 and compressor and then connect it according to wiring dia...

Страница 31: ...rotector with ohmmeter resistance value should be 1000ohm Is the plug connecting the EEV to the control board connected securely Replace EEV coil of electronic expansion valve Check the refrigerant if...

Страница 32: ...the connection wire between reactor mainboard and situation of connection If there is short circuit or the connection wire is loose Reconnect the wire or replace the connection wire according to the...

Страница 33: ...all terminals If the wiring is damaged Replace the wire Check the malfunction type with communication malfunction detector Malfunction of outdoor communication circuit Replace outdoor mainboard AP1 R...

Страница 34: ...ower DC 180V 380V Test 5 Two ends of diode D15 D15 IPM modular 15V power supply DC 14 5V 15 6V Test 6 Two ends of electrolytic capacitor C715 C715 12V power supply DC 12V 13V Test 7 Two ends of electr...

Страница 35: ...ntrol panel AP1 Replace the control panel AP1 Measure the AC voltage between terminalL andN on wiring board XT power supply Voltage within 210VAC 250VAC Shut down the power and repair the power supply...

Страница 36: ...iagram Then Restart the unit Stop the unit and disconnect the power supply Wait 20 minutes or use DC voltmeter to measure the voltage between the two ends of capacitor C2 until the voltage is lower th...

Страница 37: ...agnosis process 1 Check if fan terminal OFAN is connected well 2 Test if resistance value of any two terminals is less than 1k with ohmic meter Do the indoor and outdoor fan work After the unit de ene...

Страница 38: ...onnection sequence is correct Replace control board AP1 Replace the compressor Is the malfunction removed If the stop time of compressor is more than 3min No If the stop time is not enough and the hig...

Страница 39: ...more than 3min Synchronism after energize the unit and start it Connect wire well Synchronism occurred during operation Replace control board AP1 If the radiating of unit is well Remove malfunction I...

Страница 40: ...c expansion valve If the wiring terminal FA is well connected Remove malfunction The resistance value of first 4 l ead foot an d th e fifth lead foot is similar less than100 After the unit de energize...

Страница 41: ...Re energize the unit and start it Cut the terminal of reactor test the resistance between two terminals of reactor with ohmic meter Replace the reactor Re energize the unit and start it Check the con...

Страница 42: ...utdoor unit Problem with communication circuit Check built in wiring of indoor and outdoor unit Connection correct Malfunction of circuit is detected with control board AP1 voltage Check connection wi...

Страница 43: ...n Test voltage value with Test 13 position in diagram with voltage meter Number jumping Test voltage value with Test 11 position in diagram with voltage meter Number jumping Test voltage value with Te...

Страница 44: ...nd outdoor units is improper Check whether the installation position is correct according to installation requirements for air conditioner Adjust the installation position and install the rainproof an...

Страница 45: ...terminals and its 0 Repair or replace the compressor Cylinder of compressor is blocked Compressor can not operate Repair or replace the compressor 6 Air conditioner is leaking Possible Causes Discrim...

Страница 46: ...46 EXPLODED VIEW AND PARTS LIST Indoor Unit Fig 47 Indoor Unit...

Страница 47: ...ing pipe clamp 2611216401 2611216401 2611216401 1 20 Drainage Hose 05230014 05230014 05230014 1 21 Motor Press Plate 26112360 26112360 26112360 1 22 Electric Box Assy 10000201561 10000201382 100002013...

Страница 48: ...48 OUTDOOR UNIT Fig 48 Outdoor Unit...

Страница 49: ...301 4300008301 1 18 Capillary Sub assy 03000600305 03163311 1 19 Wiring Clamp 26115004 26115004 1 20 Condenser Assy 01100200318 01163936 1 21 Rear Grill 0147306001 0147306001 1 22 Electric Expand Valv...

Страница 50: ...50 Fig 49...

Страница 51: ...Assy 01100200326 1 16 Rear Grill 01475013 1 17 Wiring Clamp 26115004 1 18 Temperature Sensor 3900030901 1 19 Right Side Plate 0130504402P 1 20 Handle Assy 02113109 1 21 Cut off Valve 0713517901 1 22 V...

Страница 52: ...52 REMOVAL PROCEDURE IMPORTANT Discharge the refrigerant completely before removal Indoor Unit Removal Procedure...

Страница 53: ...53 Shut off power hold both ends of horizontal...

Страница 54: ...54...

Страница 55: ...55...

Страница 56: ...56 ziptie side cutters...

Страница 57: ...57...

Страница 58: ...58...

Страница 59: ...59...

Страница 60: ...60...

Страница 61: ...Remove top cover cable cross plate sub assy valve cover panel grille Remove the screws connecting top cover left and right side plate as well as panel to remove the top cover Remove the screws fixing...

Страница 62: ...late and condenser support boa rd to remove the left side plate Remove the screws fixing right side plate and valve support to remove the right side plate Remove the screw nut fixing cross fan blade r...

Страница 63: ...terminal lift to remove the electric box assy Remove the four tapping screws fixing motor pull out the contact tag of motor wiring to remove the motor Remove the two tapping screws fixing motor suppor...

Страница 64: ...aporizer assy Remove the screws connecting mid isolation board chassis and condenser assy to remove the mid isolation Cut the spot weld of four way valve assy compressor air suction discharging valve...

Страница 65: ...screwnuts fixing compressor to remove the compressor Remove screws connecting condenser assy and chassis to remove the chassis sub assy Remove screws connecting condenser assy and chassis to remove th...

Страница 66: ...handle pull the handle up ward to remove it Remove the screws connecting the top panel with the front panel and left right side plate and then remove the top panel 3 Remove front side panel front side...

Страница 67: ...the screws connecting the grille and panel and then remove the grille 5 Remove right side plate right side plate Twist off the screws connecting the right side plate and chassis valve support and con...

Страница 68: ...iring terminal pull it upwards to remove the electric box electric box fireproofing Twist off the screws on electric box fireproofing with screwdriver and then remove the electric box fireproofing 8 R...

Страница 69: ...t off the screws connecting isolation sheet and end plate of condenser and chassis and then remove the isolation sheet 11 Remove 4 way valve 10 Remove isolation sheet isolation sheet 4 way valve Unsol...

Страница 70: ...valve with wet cloth completely to avoid the damage to valve and recover all refrigerant completely at first Unsolder the soldering joint between liquid valve and connection pipe of liquid valve and...

Страница 71: ...side plate Twist off the screws connecting the left side plate and chassis with screwdriver and then remove the left side plate Pull it upwards to separate the chassis and condenser 16 Remove chassis...

Страница 72: ...tal louver Remove the horizontal louver along the center axle NOTE During operation install the left end of the horizontal louver first then install the right end Once installed restart the unit until...

Страница 73: ...73 6 7 8...

Страница 74: ...74 9 Remove electric box 10 Remove evaporator...

Страница 75: ...75...

Страница 76: ...76 11 Remove swing blade...

Страница 77: ...77 12 Remove cross flow blade and motor...

Страница 78: ...78 13 Remove drive box...

Страница 79: ...ht side plate as well as panel to remove the top cover Remove the screws fixing panel to remove the panel Remove the screws connecting panel grille and panel loosen the clamp to remove the panel grill...

Страница 80: ...late and condenser support boa rd to remove the left side plate Remove the screws fixing right side plate and valve support to remove the right side plate Remove the screw nut fixing cross fan blade r...

Страница 81: ...terminal lift to remove the electric box assy Remove the four tapping screws fixing motor pull out the contact tag of motor wiring to remove the motor Remove the two tapping screws fixing motor suppor...

Страница 82: ...assy Remove the screws connecting mid isolation board chassis and condenser assy to remove the mid isolation Welding cut the spot weld of four way valve assy compressor air suction discharging valve...

Страница 83: ...screwnuts fixing compressor to remove the compressor Remove screws connecting condenser assy and chassis to remove the chassis sub assy Remove screws connecting condenser assy and chassis to remove th...

Страница 84: ...handle pull the handle up ward to remove it Remove the screws connecting the top panel with the front panel and left right side plate and then remove the top panel 3 Remove front side panel front side...

Страница 85: ...the screws connecting the grille and panel and then remove the grille 5 Remove right side plate right side plate Twist off the screws connecting the right side plate and chassis valve support and con...

Страница 86: ...iring terminal pull it upwards to remove the electric box electric box fireproofing Twist off the screws on electric box fireproofing with screwdriver and then remove the electric box fireproofing 8 R...

Страница 87: ...t off the screws connecting isolation sheet and end plate of condenser and chassis and then remove the isolation sheet 11 Remove 4 way valve 10 Remove isolation sheet isolation sheet 4 way valve Unsol...

Страница 88: ...valve with wet cloth completely to avoid the damage to valve and release all refrigerant completely at first Unsolder the soldering joint between liquid valve and connection pipe of liquid valve and...

Страница 89: ...side plate Twist off the screws connecting the left side plate and chassis with screwdriver and then remove the left side plate Pull it upwards to separate the chassis and condenser 16 Remove chassis...

Страница 90: ...90 APPENDIX Appendix 1 Reference Sheet of Celsius and Fahrenheit...

Страница 91: ...1 The length is equal Improper expanding leaning damaged surface crack uneven thickness Smooth surface Downwards Pipe Shaper Union pipe Pipe Expander Hard mold Pipe Pipe Pipe cutter Leaning Uneven Bur...

Страница 92: ...3 0 697 3 57 18 36 9 382 75 2 206 114 0 678 2 54 31 37 9 003 76 2 133 115 0 66 1 51 59 38 8 642 77 2 064 116 0 642 0 49 02 39 8 297 78 1 997 117 0 625 1 46 6 40 7 967 79 1 933 118 0 608 2 44 31 41 7 6...

Страница 93: ...112 0 956 4 80 31 35 13 04 74 3 04 113 0 93 3 76 24 36 12 51 75 2 94 114 0 904 2 72 41 37 12 76 2 844 115 0 88 1 68 79 38 11 52 77 2 752 116 0 856 0 65 37 39 11 06 78 2 663 117 0 833 1 62 13 40 10 62...

Страница 94: ...10 54 103 3 04 13 323 9 26 47 08 65 10 18 104 2 955 12 306 2 27 45 07 66 9 827 105 2 872 11 289 6 28 43 16 67 9 489 106 2 792 10 274 29 41 34 68 9 165 107 2 715 9 259 3 30 39 61 69 8 854 108 2 64 8 24...

Страница 95: ...95 UNIT BREAKDOWNS a b c d e...

Страница 96: ...96 f g h...

Страница 97: ...97...

Страница 98: ...98...

Страница 99: ...99...

Страница 100: ...Corp S 7310 W Morris St S Indianapolis IN 46231 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 38 40 GRQ 1SM Replac...

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