background image

a. Place duct thermometers in return and supply ducts as near

furnace as possible. Be sure thermometers do not see heat
exchangers so that radiant heat will not affect thermometer
readings. This is particularly important with straight-run
ducts.

b. When thermometer readings stabilize, subtract return-air

temperature from supply-air temperature to determine tem-
perature rise.

NOTE:

If temperature rise is outside this range, first check:

(1.) Gas input for low- and high-heat operation.
(2.) Derate for altitude if applicable.
(3.) Return and supply ducts for excessive restrictions

causing static pressures greater than 0.50-in. wc.

c. Adjust air temperature rise by adjusting blower speed.

Increase blower speed to reduce temperature rise. Decrease
blower speed to increase temperature rise. For high heat,
speed selection can be med-high, med (5-speed blowers
only), or med-low (factory setting). For low heat, speed tap
selection can be low (factory setting), med-low, or med
(5-speed blowers only).

Disconnect electrical power before changing speed tap (or
removing motor lead cap if used on 5-speed motors). A
failure to follow this warning can cause personal injury or
death.

NOTE:

For furnaces with 5-speed motors, ensure that unused

speed tap is either capped or, placed on SPARE terminal on control
board before power is restored.

d. To change motor speed selection for high heat, remove

blower motor lead from control HIGH-GAS-HEAT termi-
nal. (See Fig. 14 and Fig. 18.) Select desired blower motor
speed lead from 1 of the other terminals and relocate it to
HIGH-GAS-HEAT terminal. See Table 11 for lead color
identification. Reconnect original lead to SPARE terminal
(or use insulating cap, if used, applies only to furnaces with
5-speed blower motors). Follow this same procedure for
proper selection of cool and low-gas-heat speed selection.

6. Set thermostat heat anticipator.

a. When using a nonelectronic thermostat, the thermostat heat

anticipation must be set to match amp draw of electrical

Table 11—Gas Rate (Cu Ft/Hr)

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

SECONDS

FOR 1

REVOLUTION

SIZE OF TEST DIAL

1

cu ft

2

cu ft

5

cu ft

1

cu ft

2

cu ft

5

cu ft

10

11

12

13

14

360

327

300

277

257

720

655

600

555

514

1800

1636

1500

1385

1286

50

51

52

53

54

72

71

69

68

67

144

141

138

136

133

360

355

346

340

333

15

16

17

18

19

240

225

212

200

189

480

450

424

400

379

1200

1125

1059

1000

947

55

56

57

58

59

65

64

63

62

61

131

129

126

124

122

327

321

316

310

305

20

21

22

23

24

180

171

164

157

150

360

343

327

313

300

900

857

818

783

750

60

62

64

66

68

60

58

56

54

53

120

116

112

109

106

300

290

281

273

265

25

26

27

28

29

144

138

133

129

124

288

277

267

257

248

720

692

667

643

621

70

72

74

76

78

51

50

48

47

46

103

100

97

95

92

257

250

243

237

231

30

31

32

33

34

120

116

113

109

106

240

232

225

218

212

600

581

563

545

529

80

82

84

86

88

45

44

43

42

41

90

88

86

84

82

225

220

214

209

205

35

36

37

38

39

103

100

97

95

92

206

200

195

189

185

514

500

486

474

462

90

92

94

96

98

40

39

38

38

37

80

78

76

75

74

200

196

192

188

184

40

41

42

43

44

90

88

86

84

82

180

176

172

167

164

450

439

429

419

409

100

102

104

106

108

36

35

35

34

33

72

71

69

68

67

180

178

173

170

167

45

46

47

48

49

80

78

76

75

73

160

157

153

150

147

400

391

383

375

367

110

112

116

120

33

32

31

30

65

64

62

60

164

161

155

150

Fig. 19—Redundant Automatic Gas Control

Valve

A97358

ON/OFF

SWITCH

INLET

PRESSURE

TAP

ON

O

F

F

MANIFOLD

PRESSURE

TAP

LOW-FIRE

ADJUSTMENT

ALLEN SCREW

(UNDER CAP)

HIGH-FIRE

ADJUSTMENT

ALLEN SCREW

(UNDER CAP)

Fig. 20—Burner Flame

A89020

;;

;;

BURNER  FLAME

BURNER

MANIFOLD

21

Содержание 2-STAGE 58TMA

Страница 1: ... working on heating equipment observe precautions in the literature on tags and on labels attached to or shipped with the unit and other safety precautions that may apply Follow all safety codes In the United States refer to the National Fuel Gas Code NFGC NFPA No 54 1996 ANSI Z223 1 1996 In Canada refer to the current edition of the National Standard of Canada CAN CGA B149 1 and 2 M95 Natural Gas...

Страница 2: ...s before touching ungrounded objects 7 An ESD service kit available from commercial sources may also be used to prevent ESD damage INTRODUCTION The model 58TMA Series 111 Furnace is available in sizes 65 000 through 123 000 Btuh input capacities The design of the downflow horizontal gas fired furnace is A G A C G A certified for natural and propane gases and for installation on noncombustible floo...

Страница 3: ...ous return air temperature of 60 F db or intermittent operation down to 55 F such as when used with a night setback thermostat Return air temperature must not exceed 85 F db To aid in installation troubleshooting and service a status code label is located on blower component door This label explains how to use the LED status indicated on furnace control which is viewed through the sight glass on d...

Страница 4: ...s When installed parallel with furnace dampers or other means used to control the flow of air must prevent chilled air from entering furnace If dampers are manually operated they must be equipped with means to prevent operation of either unit unless damper is in full heat or full cooling position HAZARDOUS LOCATIONS When furnace is installed in a residential garage it must be installed so that bur...

Страница 5: ...ugh 2 hori zontal ducts the openings and ducts MUST have at least 1 sq in of free area per 2000 Btuh of total input for all equipment within the confined space See Fig 4 and Table 2 c If combustion air is taken from outdoors through a single opening or duct horizontal or vertical commencing within 12 in of the top of the confined space opening and duct MUST have at least 1 sq in of free area per 3...

Страница 6: ... Area of Opening and Duct Sq In Round Pipe In Dia 63 000 100 15 8 5 31 5 7 21 0 6 84 000 100 21 0 6 42 0 8 28 0 6 105 000 105 26 3 6 52 5 9 35 0 7 123 000 123 30 8 7 61 5 9 41 0 8 Table 3 Opening Dimensions In FURNACE CASING WIDTH APPLICATION PLENUM OPENING FLOOR OPENING A B C D 14 3 16 Non Combustible Flooring 12 11 16 19 13 3 8 19 5 8 Combustible Flooring Using KGASB Subbase 11 13 16 19 13 7 16 ...

Страница 7: ... horizontal crawlspace installation is very similar to attic installation refer to Step 4 The installation of a sheet metal shield in front of louvered control panel is covered in Step 4 For a crawlspace installation this same sheet metal shield must be installed above louvered control panel Extend sheet metal shield over furnace top far enough to cover gas pipe entry hole Step 6 Filter Arrangemen...

Страница 8: ...f furnace must be supported when furnace is used in horizontal position 3 8 IN HEX NUT WASHER 4 REQD PER ROD A PREFERRED ROD LOCATION B ALTERNATE ROD LOCATION A B A B B A A B Fig 8 Typical Attic Installation A97516 30 IN MIN WORK AREA 6 MIN TYPE B VENT GAS ENTRY 24 24 SHEET METAL SEDIMENT TRAP MANUAL SHUTOFF GAS VALVE LINE CONTACT ONLY PERMISSIBLE BETWEEN LINES FORMED BY INTERSECTIONS OF THE TOP A...

Страница 9: ...be installed by connecting a tee to riser leading from furnace Connect capped nipple into lower end of tee The capped nipple should extend below level of gas controls See Fig 13 Piping should be pressure tested in accordance with local and national plumbing and gas codes before furnace has been attached If test pressure exceeds 0 5 psig 14 in wc the gas supply pipe must be disconnected from furnac...

Страница 10: ... use ONLY a 3 amp fuse The control will flash code 24 when fuse needs replacement ACCESSORIES 1 Electronic air cleaner EAC A terminal block EAC 1 hot and EAC 2 neutral is provided for EAC connection See Fig 14 The terminals are energized with 115v 1 amp maximum during blower motor operation 2 Humidifier HUM Screw terminals HUM 1 and COM are provided for 24 v humidifier connection The terminals are...

Страница 11: ...satisfactorily Time delay fuse is recommended Length shown is as measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop Fig 15 Heating and Cooling Application Wiring Diagram With 1 Stage Thermostat and Condensing Unit A97443 115 V FUSED DISCONNECT SWITCH WHEN REQUIRED JUNCTION BOX CONTROL BOX 24 V TERMINAL BLOCK TWO WIRE HEATING ONLY FIVE WIRE 1 STAGE THER...

Страница 12: ... response to call for heat See Fig 17 When high heat only switch SW 1 is on it always causes high gas heat operation when R W W1 circuit is closed regardless of the setting of low heat only switch SW 2 This furnace can operate as a 2 stage furnace with a single stage thermostat because furnace control CPU includes a programmed adaptive sequence of controlled operation which selects low gas heat or...

Страница 13: ...witches ALS1 2 used on some horizontal and some downflow models 7 This wire must be connected to furnace sheet metal for control to prove flame 8 Factory connected when LGPS not used RED LS FRS2 RED RED FRS1 WHEN USED ALS1 DSS ORN LGPS YEL NOTE 8 LPS NOTE 8 WHEN USED RED YEL ORN WHEN USED NOTE 6 ALS2 ORN SWITCH 1 2 HEAT SET UP SWITCH NORM HI HT LO HT ON OFF OFF ON BLOWER OFF DELAY SEC SWITCH 3 4 9...

Страница 14: ...If furnace control CPU switches from low gas heat to high gas heat control CPU switches inducer motor IDM speed from low to high The high heat pressure switch relay HPSR closes When inducer motor IDM provides sufficient pressure to close high heat pressure switch HPS high heat gas valve sole noid GV is energized Blower motor BLWM switches speed for high gas heat 5 sec after control CPU switches fr...

Страница 15: ...perating for an additional 90 sec if no other function requires blower motor BLWM operation 5 Heat Pump NOTE An accessory interface kit is required with single speed heat pumps See interface kit Installation Instructions for single speed heat pump thermostat and interface connections No inter face kit is needed for 2 speed heat pumps See 2 speed heat pump Installation Instructions for thermostat c...

Страница 16: ...ve that furnace goes off Set thermostat above room temperature and observe that furnace restarts ADJUSTMENTS 1 Set gas input rate Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft In the U S A input rating for altitudes above 2000 ft must be reduced by 4 percent for each 1000 ft above sea level In Canada input rating must be derated by 10 percent for altitudes ...

Страница 17: ...ed in low heat operation g Jumper R to W W1 h Let furnace run for 3 minutes in low heat operation i Measure time in sec for gas meter to complete 1 revolu tion Note reading j Refer to Table 10 for cubic ft of gas per hr k Multiply gas rate cu ft hr by heating value Btu cu ft l Move setup switch SW 2 to OFF position and jumper R and W2 thermostat connections See Fig 17 This keeps furnace locked in ...

Страница 18: ...3 3 5 1 4 43 3 6 1 5 43 3 7 1 5 42 3 2 1 3 42 3 3 1 3 2001 825 44 3 8 1 6 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 43 3 7 1 5 to 850 44 3 6 1 5 44 3 7 1 5 44 3 8 1 6 43 3 4 1 4 43 3 5 1 5 3000 875 44 3 4 1 4 44 3 5 1 4 44 3 6 1 5 44 3 7 1 5 44 3 8 1 6 or 900 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 44 3 5 1 4 44 3 6 1 5 Canada 925 46 3 8 1 6 45 3 8 1 6 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 Altitudes 950 46 3 6 1 5 46 ...

Страница 19: ... 5 750 45 3 7 1 5 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 44 3 5 1 4 775 46 3 6 1 5 46 3 8 1 6 45 3 7 1 5 44 3 2 1 3 44 3 3 1 4 5001 800 46 3 4 1 4 46 3 5 1 5 46 3 7 1 5 46 3 8 1 6 45 3 7 1 5 825 47 3 7 1 5 47 3 8 1 6 46 3 4 1 4 46 3 6 1 5 46 3 7 1 5 to 850 47 3 4 1 4 47 3 6 1 5 47 3 7 1 5 47 3 8 1 6 46 3 5 1 4 875 48 3 7 1 5 48 3 8 1 6 47 3 5 1 4 47 3 6 1 5 47 3 7 1 5 6000 900 48 3 5 1 4 48 3 6 1 5 48 3...

Страница 20: ...ld Pressure High Low U S A Only 600 45 3 7 1 5 44 3 2 1 3 44 3 3 1 4 44 3 4 1 4 44 3 5 1 4 625 46 3 6 1 5 46 3 7 1 5 46 3 8 1 6 45 3 8 1 6 44 3 2 1 3 8001 650 47 3 8 1 6 46 3 4 1 4 46 3 5 1 5 46 3 7 1 5 46 3 8 1 6 675 47 3 5 1 4 47 3 6 1 5 47 3 7 1 5 47 3 8 1 6 46 3 5 1 4 to 700 48 3 7 1 5 48 3 8 1 6 47 3 5 1 4 47 3 6 1 5 47 3 7 1 5 725 48 3 4 1 4 48 3 6 1 5 48 3 7 1 5 48 3 8 1 6 47 3 4 1 4 9000 7...

Страница 21: ...used applies only to furnaces with 5 speed blower motors Follow this same procedure for proper selection of cool and low gas heat speed selection 6 Set thermostat heat anticipator a When using a nonelectronic thermostat the thermostat heat anticipation must be set to match amp draw of electrical Table 11 Gas Rate Cu Ft Hr SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF ...

Страница 22: ...tart up allow furnace to operate for 2 minutes then block flue outlet 100 percent Furnace should cycle off within 2 minutes d Remove blockage and reconnect vent connector to furnace flue collar e Wait 5 minutes and then reset draft safeguard switch 3 Check flow sensing pressure switches This control proves operation of draft inducer blower a Turn off 115 v power to furnace b Remove gas control doo...

Страница 23: ... 1 and SW 2 and blower off delay SW 3 and SW 4 Refer to Tables 6 and 7 3 Verify manual reset switches have continuity 4 Ensure blower and gas control access doors are properly installed 5 Cycle test furnace with room thermostat 6 Check operation of accessories per manufacturer s instruc tions 7 Review User s Manual with owner 8 Leave literature packet near furnace 23 ...

Страница 24: ...ceTraining plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 644 5544 Packaged Service Training Classroom Service Training Copyright 1997 CARRIER Corp 7310 W Morris St Indianapolis IN 46231 58tma6si Manufacturer reserves the right ...

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