Carlisle Ransburg 80102-311 Скачать руководство пользователя страница 24

MAINTENANCE

MAINTENANCE

General Problem

Possible Cause

Solution

TROUBLESHOOTING GUIDE

Blank Display

Check the power connections and verify they are 

fully connected and power is available. Power cycle 

the unit off and back on.

Check Fuses and replace if blown using the 

replacement fuses inside the lid of the unit. 

Fault

Description

Solution

FAULT TROUBLESHOOTING GUIDE

WA R N I N G

!

 

†

Before troubleshooting gun and control unit 

problems, flush the gun with solvent and purge with 

air.  Some of the tests will require high voltage to be 

applied to the gun, so the gun must be empty of paint 

and solvent.

No power 

Blown fuse

(Continued On Next Page)

Cable Fault (CF)

The Cable Fault indicates the control unit 

does not detect a high voltage section on 

the end of the cable.  The fault typically 

occurs at a high voltage trigger.

Check for loose wiring between the pc board connector 

and the high voltage section by pulling on each wire.  

Repair if necessary. Insure both connectors are secure 

and re-test for CF fault.

Replace high voltage section or send unit in for repair.

Send unit in for repair.

Ground Fault (GF)

Over-Voltage 

Fault (OU)

The Ground Fault is typically caused 

by a ground connection problem, and 

can create a safety hazard.  It can occur 

without high voltage and will not reset.

The Over Voltage Fault indicates the output 

voltage exceeds the design specifications. 

It typically occurs during a high voltage 

trigger.

Check for loose wiring between the pc board connector 

and the high voltage section by pulling on each wire.  

Repair if necessary.  Insure both connectors are secure 

and re-test for GF fault. 

Adjust the setpoint to 20kV and turn on the high voltage.  

A GF fault indicates a faulty pc board - replace.

Replace high voltage section or send unit in for repair.

Send unit in for repair.

Check connections using two finger pull test to ensure 

they are connected.

Replace the pc board.

Send unit in form repair.

Return To Contents

CP-13-04.3  (10/2017)

24 / 29

www.carlisleft.com

MAINTENANCE

Содержание Ransburg 80102-311

Страница 1: ...Air Motor ATEX APPROVED FOR USE WITH 80086 XX IMPORTANT Before using this equipment carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this manual Keep this Service Manual fo...

Страница 2: ...al has been changed from revision CP 13 04 2 to revision CP 13 04 3 Reasons for this change are noted under Manual Change Summary on page 51 of this manual CP 13 04 3 10 2017 2 29 www carlisleft com M...

Страница 3: ...tions 14 Safety Ground 15 Input Voltage Selection 15 High Voltage Cable 15 Controller Schematic 16 No 2 Process Handgun Trigger Signal 17 OPERATION 18 23 Start Up 18 Basic Operations 18 Lockouts 19 KV...

Страница 4: ...ropriateRansburg equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a betterunderstandingoftheequipmentandprocess resulting in more efficient o...

Страница 5: ...ray booth ventilation must be kept at the rates required by NFPA 33 OSHA country and local codes In addition ventilation must be maintained during cleaning operations using flammable or combustible so...

Страница 6: ...vertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set Frequent power supply shutdown indicates a problem in the system which requi...

Страница 7: ...earing or carrying any ungrounded metal objects When using an electrostatic handgun operators must assure contact with the handle of the applicator via conductive gloves or gloves with the palm sectio...

Страница 8: ...ontact with the skin Follow the requirements of the Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materia...

Страница 9: ...e voltage to a high kV level It also uses current feedbackinformationtomaintainthedesiredsetpoint The processor circuitry provides the maximum in applicator transfer efficiency while maintaining the m...

Страница 10: ...Non Condensing Height 16 5 cm 6 5 inches Width 37 8 cm 14 9 inches Depth 30 7 cm 12 1 inches Weight 10 2 kg 22 5 lbs Electrical Input Voltage 100 240 VAC Frequency 50 or 60 Hz Current 1 A max RMS Watt...

Страница 11: ...On Off Switch 7 Local Remote Mode Indicator Figure 2 9060 High Voltage Controller Features 8 One Touch kV Setpoint Buttons 9 kV Setpoint Adjust Buttons 10 High Voltage Cable Connector 11 Fuses 12 Gro...

Страница 12: ...or No 2 Process Handgun units Active Preset LED Indicators 3 The active preset LED indicators are located directly above eachofthePresetButtons Whenapresetbuttonispushed to select the desired preset i...

Страница 13: ...Handgun indicating that the trigger has been actuated This signal is used to turn on the High Voltage output AC Inlet Receptacle The AC inlet receptacle is a standard IEC C14 Appliance Inlet connecto...

Страница 14: ...input wiring in conduit perform the following 1 Ensure the AC line cord is unplugged and remove theAC inlet receptacle wiring from TB1 N TB1 L1 and TB1 EARTH GROUND See Figures 5 and 7 2 Remove the mo...

Страница 15: ...hould be routed so that it is not damaged by foot and vehicle traffic and also so that is not close to areas of high temperature 129 F The operator should have free movement of the applicator and all...

Страница 16: ...Figure 7 Controller Schematic Return To Contents CP 13 04 3 10 2017 16 29 www carlisleft com INSTALLATION...

Страница 17: ...ler cabinet door 3 If the flow switch is being used connect the ground green lead from the flow switch to the ground screw on the base plate shown in Figure 8 The trigger signal blue lead should be co...

Страница 18: ...The kV setpoint is displayed on the kV display the actual current draw on the A display and the high voltage light illuminates Under the A display is a bar graph meter that illuminates according to t...

Страница 19: ...troller 1 Set the kV to the desired value using the front panel buttons This must be set prior to installing the jumper 2 Turn AC power off and access the interior of the Controller 3 Place the jumper...

Страница 20: ...both terminals of this jumper the high voltage of the spray applicator can be activated Thus for testing and troubleshooting high voltage output can be obtained without the need to trigger air through...

Страница 21: ...he Fault Indicator on the front of the Controller will light and a fault code will be displayed on the microamp display FaultscanberesetbypressingtheResetbuttononthefront of the Controller or by using...

Страница 22: ...e Fault Troubleshooting Section Overload Fault OL This fault will occur if the overload feature is active see OverloadActivation previously in the Operation section and the output current exceeds the...

Страница 23: ...lace the main PC board Figure 23 Over Voltage Fault Display Boot Fault bF This fault will occur during the start up sequence if an active trigger signal is present It is designed to prevent immediate...

Страница 24: ...gh voltage section by pulling on each wire Repairifnecessary Insurebothconnectorsaresecure and re test for CF fault Replace high voltage section or send unit in for repair Send unit in for repair Grou...

Страница 25: ...rive signal is not present It typically occurs when high voltage is triggered The Boot Fault indicates that an active trigger signal was detected during the start up sequence Turn off the voltage cont...

Страница 26: ...l number of the voltage controller is located on the left outside face of the main enclosure 3 No 2 Process Gun Air Motor P N 80086 XX 1 Domestic 2 Europe 3 China 80102 A 1 B TABLE B PLUG SELECTION TA...

Страница 27: ...upply 24V 24VDC Power Supply 1PS Figure 26 Part Identifications 9060 HIGH VOLTAGE CONTROLLER PARTS LIST Part No Description 9060 HIGH VOLTAGE CONTROLLER ACCESSORIES Part No Description 76652 01 HV Pro...

Страница 28: ...Change Description CP 13 04 3 Replaces CP 13 04 2 with the folowing changes Previous Page s 1 Update to new manual design AllPages Current Page s Return To Contents CP 13 04 3 10 2017 28 29 www carli...

Страница 29: ...3373 0308 Mexico ventas carlisleft com mx Tel 52 55 5321 2300 Fax 52 55 5310 4790 Japan overseas sales carlisleft co jp Tel 81 45 785 6421 Fax 81 45 785 6517 Brazil vendas carlisleft com br Tel 55 11...

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