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The following instructions provide the necessary 
information for the proper operation and preventive 
maintenance of the Binks AA1600M Air-Assist 
Airless Spray Gun. Please read and understand all 
information in this document in order to get the 
maximum performance from your new AA1600M 
spray gun.

In the AA1600M spray gun, the paint or other 
material to be sprayed is pre-atomized and forced 
through the carbide tip by the typical 400-800 psi 
fluid pressure (with capabilities up to 1,600 psi/110 
bar). As a result of the pre-atomizing, the final 
shaping air supplied by the air cap produces an 
exceptionally fine and even spray pattern. The result 
of this spray pattern is an even finish that lends itself 
to products that need an exceptionally fine finish 
with reduced overspray and VOC emissions.

II 2 G X

SPECIFICATIONS:

Maximum  

Fluid Pressure: 

 1600 psi/110 bar

Maximum  

Air Pressure: 

 100 psi/6.8 bar

Gun Body: 

 Forged Aluminum 

Fluid Path: 

 Stainless Steel

Fluid Seat: 

UHMW (Tungsten Carbide optional)  

Fluid Inlet Size: 

 1/4" NPS(m) Thread

Air Inlet Size: 

1/4" NPS(m) Thread

Gun  Weight: 

 17.28 oz./490 g 

(without Tip, Aircap, Guard)

READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT

IMPORTANT!

DO NOT DESTROY

It is the customer's responsibility to have 
all operators and service personnel read 
and understand this manual.

Contact your local Binks representative 
for additional copies of this manual.

15 psi [1 bar] is the maximum inlet air pressure for 

HVLP (15 psi [1 bar] max. for HVLP twist tip cap), 

or use 20-40 psi [1.4-2.8 bar] inlet air pressure for 

LVMP. The HVLP flat tip and twist tip air caps 

consume 8.3 SCFM [230 L/m] air at their respective 

maximum inlet air pressures. The LVMP flat tip and 

twist tip air caps consume 13 SCFM [368 L/m] at 

30 psi [2.1 bar] inlet air pressure.

EN

SERVICE MANUAL

77-2921-R12  (2/2021)

1 / 14

www.carlisleft.com

AA1600M AIR-ASSIST AIRLESS SPRAY GUN

(0909-1600-XXXXXX)

(WITH FLAT TIP/TWIST TIP OPTION, FAN SIZE ADJUSTMENT FEATURE 
AND HVLP/LVMP TECHNOLOGY) 

Содержание Binks AA1600M

Страница 1: ...re 100 psi 6 8 bar Gun Body Forged Aluminum Fluid Path Stainless Steel Fluid Seat UHMW Tungsten Carbide optional Fluid Inlet Size 1 4 NPS m Thread Air Inlet Size 1 4 NPS m Thread Gun Weight 17 28 oz 4...

Страница 2: ...sle Fluid Technologies Machinery Directive 2006 42 EC ATEX Directive 2014 34 EU by complying with the following statutory documents and harmonized standards EN ISO 12100 2010 Safety of Machinery Gener...

Страница 3: ...NOT EXCEED THE FLUID PRESSURE RATING Route all hoses away from all sharp edges moving parts hot surfaces and high traffic areas Do not use hoses to pull the equipment Use only Binks approved hoses Do...

Страница 4: ...y developing pressure standardization charts Repeat step 6 until the required material coverage and spraying speed are achieved If the maximum fluid pressure is reached before the required material co...

Страница 5: ...Air Pressure 14 psi 1 BAR Gun Body Forged Aluminum Alloy Fluid Path Stainless Steel and Tungsten Carbide UHMW PROBLEM CAUSE ACTION Fluid leaking from through the seal Worn seal or needle shaft Loose n...

Страница 6: ...h cleaning The points that need lubrication during the maintenance of air assist airless spray guns include the fluid needle packing and trigger pivot point Gun lube is used to lubricate the fluid nee...

Страница 7: ...igger install the new fluid nozzle and gasket Torque fluid nozzle from 9 to 11 ft lbs See fig 5 5 Replace the air cap along with spray tip See fig 4 REPLACING THE FLUID NEEDLE ASSEMBLY 1 Remove the tr...

Страница 8: ...ge bore with slight resistance due to seal e Rear seal must look clean and in position in the bore See fig 18 f If any of the above cannot be rectified replace the air valve See Replacing Air Valve p8...

Страница 9: ...ervice tool grooves must fit in service tool form See fig 32 8 Push rear seal firmly into hole up to shoulder using Service tool See figs 33 34 9 Insert new spring ensuring the end with the plastic be...

Страница 10: ...the gun until it is fully hand tightened See fig 39 5 Slip on the plastic tip guard onto the air cap in proper orientation See fig 40 6 Place round bar screwdriver approx 12 long between open section...

Страница 11: ...INE FINISH TIP 0 013 13 0 09 9 1315 F FINE FINISH TIP 0 013 15 0 09 9 1509 F FINE FINISH TIP 0 015 9 0 12 9 1511 F FINE FINISH TIP 0 015 11 0 12 9 1513 F FINE FINISH TIP 0 015 13 0 12 9 1515 F FINE FI...

Страница 12: ...ssembled with Retaining ring and appropriate tip guard When switching from flat tip to twist tip or vice versa be sure to order correct fluid seat 3 3A For twist tip item 5B will also be needed Refer...

Страница 13: ...T TIP COMPONENTS X TIGHTEN 9 YO 11 FT LBS Y TIGHTEN 18 TO 22 FT LBS Z DO NOT OVER TIGHTEN 7 z Y X X Y X X Y 9A 7A 5B 54 5891 K5 QTY 5 54 5896 K5 QTY 5 FOR SPRAY GUNS MANUFACTURED AFTER 1 20 2016 6A 6...

Страница 14: ...modify equipment specifications without prior notice BGK Binks DeVilbiss Hosco MS and Ransburg are all registered trademarks of Carlisle Fluid Technologies Inc 2021 Carlisle Fluid Technologies Inc Al...

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