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Model 301GAS burner — Instruction manual

Carlin part number MN301GAS Rev. 11/24/14

– 2 –

Where appliance instructions differ from this manual, follow the appliance instructions.

PLEASE read this first . . .

Special attention flags

Please pay particular attention to the following when you see them 

throughout this manual.

  Notifies you of hazards that WILL cause severe personal 

injury, death or substantial property damage.

  Notifies you of hazards that CAN cause severe personal 

injury, death or substantial property damage.

  Notifies you of hazards that WILL or CAN cause minor 

personal injury or property damage.

  Notifies you of special instructions on installation, operation 

or maintenance that are important, but are not normally 

related to injury or property damage hazards.

  Follow the guidelines below to avoid potential severe 

personal injury, death or substantial property damage.

Installer/service technician . . .

•  Read all instructions before proceeding. Perform all procedures, 

and in the order given to avoid potential of severe personal injury, 

death or substantial property damage.

•  Before leaving the site after start-up or service, review the User’s 

information manual with the user. Make the user aware of all 

potential hazards and perform the training outlined below.

Train the user . . .

•  To properly operate the burner/appliance per this manual and the 

appliance instructions and the User’s information manual.

•  To keep this manual at or near the burner/appliance for ready 

access by the user and service technician.

•  To contact the service technician, gas supplier or fire department 

should the user smell gas.

•  To keep the appliance space free of flammable liquids or vapors 

and other combustible materials.

•  Do not use laundry products, paints, varnishes or other chemicals 

in the room occupied by the burner/appliance.

•  To contact the service technician at least annually for start-up and 

burner/appliance service.

When servicing the burner . . .

•  Disconnect electrical supply to burner before attempting to 

service to avoid electrical shock or possible injury from moving 

parts.

•  Burner and appliance components can be extremely hot. Allow 

all parts to cool before attempting to handle or service to avoid 

potential of severe burns.

General information

Burner applications

Follow all instructions in this manual and the appliance manual. Where 

appliance instructions differ from this manual, follow the appliance instruc-

tions. Read the label attached to the burner air tube to verify the burner is 

correct for the appliance being used. See page 8 for procedures.

Damage or shortage claims

The consignee of the shipment must file damage or shortage claims 

immediately against the transportation company.

When calling or writing about the burner . . .

Please provide us with the UL serial number and burner model number to 

assist us in locating information. Enter this information on the Installation 

Certificate in this manual. The certificate information can be helpful when 

troubleshooting or obtaining replacement parts.

Fill out burner adjustment label

Fill out the burner adjustment label, located on the housing above the 

rating label after completing installation and burner setup.

  Should overheating occur:  (1) shut off the manual gas 

control to the appliance, (2) do not shut off the control switch 

to the pump or blower.

Codes and standards

  The installer/servicer is solely responsible for compliance 

with all applicable codes and standards.

Burner listings

Carlin 301GAS burners are tested and approved under standards UL795 

and CGA 3.4-latest edition.

Codes

Burner/appliance installations must comply with all applicable local codes 

and, where applicable, with the National Fuel Gas Code, ANSI Z223.1/

NFPA 54-latest edition, and the National Electrical code, ANSI/NFPA 70-lat-

est edition for U. S. installations or B149.1/B149.2 Installation Code, and 

CSA C22.1 Canadian Electrical Code Part 1 for Canadian installations.

Содержание 301GAS

Страница 1: ...el 60200FR microprocessor control Agencies UL Listed Installer servicer Except where specifically stated other wise this manual must be used only by a qualified service technician In the state of Mass...

Страница 2: ...nually for start up and burner appliance service When servicing the burner Disconnect electrical supply to burner before attempting to service to avoid electrical shock or possible injury from moving...

Страница 3: ...ge omitted for clarity with powder coat paint finish 15 Flame rod insulator assembly 16 Combustion head 17 Gas saddle connection gasket 18 Gas manifold 19 Ignition electrode insulator assembly 20 Stat...

Страница 4: ...chimney that has one or more sides exposed to the outside Install a listed stainless steel liner to vent the flue products A defective vent system could result in severe personal injury death or subst...

Страница 5: ...iance instruction manual when available to size combustion air openings Use the following guidelines when appliance instructions are not available All air from inside building building must be well ve...

Страница 6: ...amic fiber or Fiberglass insulation Ceramic fiber materials such as chamber liners may contain carcinogenic particles chrystobalites after exposure to heat Airborne particles from fiberglass or cerami...

Страница 7: ...ner does not comply with the specifications of Table 1 and other guidelines in this manual Combustion head air tube configurations 301GAS burners are supplied with either an B or C head and air tube c...

Страница 8: ...g b Close the manual gas valve on the gas supply line c Disconnect the burner gas train union d Remove the gas pipe at the burner air tube e Remove the four nuts securing the burner hinged door flange...

Страница 9: ...x a Match wire colors of the incoming wires to those pre wired to the terminal strip inside the gas train J box b See the label in the burner junction box or the wiring diagram on page 11 Gas valve ve...

Страница 10: ...supply pressure 14 inches w c Minimum supply pressure 5 inches w c Do not expose the gas train to gas pressure in excess of 14 inches water column Higher pressure could damage the valve seat resultin...

Страница 11: ...hite wires are from the 120 vac HOT side and that the power is no less than 102 vac nor more than 132 vac Checking burner flame signal The 60200FR uses flame rectification to detect the flame Because...

Страница 12: ...oap suds mixture to all gas piping joints near burner and check for any leaks If any leaks appear repair before proceeding Figure 12 Air band adjustment and retest Set burner air band See Figure 12 Lo...

Страница 13: ...e control will restart Releasing the button before the LED s turn off will cause the control to remain in latch up The 60200FR control will not reset from lockout or latch up if power is interrupted P...

Страница 14: ...firing rate Preparation before checkout Burner appliance installed per appliance instruction manual Burner components verified against Table 1 page 7 Burner appliance installed per all applicable cod...

Страница 15: ...pressure switch to a pressure less than actual manifold pressure The high gas pressure switch should shut the burner down Replace the switch if necessary Turn off power to the appliance burner remove...

Страница 16: ...ng studs Perform the complete checkout procedures of pages 12 through 15 including system inspection and checks 6 Maintenance and service procedures Maintenance service procedures Cleaning blower whee...

Страница 17: ...Model 301GAS burner Instruction manual Carlin part number MN301GAS Rev 11 24 14 17 Where appliance instructions differ from this manual follow the appliance instructions 7 Troubleshooting...

Страница 18: ...mary voltage to ignitor If ignitor receives 120 VAC and doesn t generate spark replace ignitor Airflow Check air band setting against Table 1 page 7 Wrong orifice size Verify orifice size per Table 1...

Страница 19: ...flange burner verify the insertion depth on the appliance and burner see page 7 If using the adjustable flange Figure 14 measure the appliance inser tion depth to the set the position of the flange on...

Страница 20: ...augmenter NA 5 Air band four slot 47001S 6 Air shutter low input range B head tube Air shutter mid input range C head tube 99254 99278 7 Blower wheel 5 diameter x 4 deep 28563S 8 Motor Carlin PSC 1 6...

Страница 21: ...al follow the appliance instructions 9 Replacement parts Burner continued 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Set screws Burnerisshownwithweldedflange suppliedonlyonburners ordered for specif...

Страница 22: ...box 99517 7 Primary gas valve Honeywell V48A 1 NPT Bleed restrictor fixed 99227 99228 8 Pipe nipple schedule 40 steel 1 NPT x 4 long Obtain locally 9 Pipe nipple schedule 40 steel 1 NPT x 2 long Obta...

Страница 23: ...301GAS burner Instruction manual Carlin part number MN301GAS Rev 11 24 14 23 Where appliance instructions differ from this manual follow the appliance instructions 9 Replacement parts Gas train conti...

Страница 24: ...Model 301GAS burner Instruction manual Carlin part number MN301GAS Rev 11 24 14 24 Where appliance instructions differ from this manual follow the appliance instructions...

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