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MN99102  042015

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Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual

PLEASE read this first . . .

Special attention flags

Please pay particular attention to the following when you see them through-
out this manual.

  Notifies you of hazards that 

WILL 

cause severe personal injury, 

death or substantial property damage.

  Notifies you of hazards that 

CAN 

cause severe personal injury, 

death or substantial property damage.

  Notifies you of hazards that 

WILL or CAN 

cause minor personal 

injury or property damage.

  Notifies you of special instructions on installation, operation or 

maintenance that are important, but are not normally related 
to injury or property damage hazards.

General information

Burner applications

Follow all instructions in this manual, the primary control data sheet and 
the appliance manual. Verify the burner is correct for the appliance being 
used and for all applicable codes/standards.

Damage or shortage claims

The consignee of the shipment must file damage or shortage claims im-
mediately against the transportation company.

When calling or writing about the burner . . .

Please provide us with the UL serial number and burner model number 
to assist us in locating information. This information can be helpful when 
troubleshooting or obtaining replacement parts.

  Follow the guidelines below to avoid potential severe 

personal injury, death or substantial property damage.

Installer/service technician . . .

•  Read all instructions before proceeding. Perform all procedures, 

and in the order given to avoid potential of severe personal injury, 
death or substantial property damage.

•  Before leaving the site after startup or service, review the 

User’s 

information

 page with the user. Make the user aware of all potential 

hazards and perform the training outlined below.

Train the user . . .

•  To properly operate the burner/appliance per this manual and the 

appliance instructions see 

User’s information

•  To keep this manual at or near the burner/appliance for ready ac-

cess by the user and service technician.

•  To contact the service technician or oil dealer if he encounters 

problems with the burner/appliance.

•  To keep the appliance space free of flammable liquids or vapors 

and other combustible materials.

•  Do not use laundry products, paints, varnishes or other chemicals 

in the room occupied by the burner/appliance.

•  To contact the service technician at least annually for startup and 

burner/appliance service.

When servicing the burner . . .

•  Disconnect electrical supply to burner before attempting to service 

to avoid electrical shock or possible injury from moving parts.

•  Burner  and  appliance  components  can  be  extremely  hot. Allow 

all parts to cool before attempting to handle or service to avoid 
potential of severe burns.

 

Should overheating occur:

 

(1) Shut off the oil supply to the burner.

 

(2)  Do  not shut off the control switch to the circulator  

or blower.

Certification

99FRD, EZ-66 and 102CRD burners are U.L. listed for the U.S. and Canada, 
certified to comply with ANSI/UL 296, for use with #1 or #2 heating oil (per 
standard ASTM D396).
Burner labels list compliance, when required, with special local, state or 
provincial approvals.

United States installations

Burner/appliance installations in the United States must comply with the 
latest  editions  of  NFPA  31  (Standard  for  the  Installation  of  Oil-Burning 
Equipment), ANSI/NFPA 70 (National Electrical Code), and all applicable 
local codes.

Canadian installations

Burner/appliance installations in Canada must comply with the latest editions 
of CSA B139 (Installation Code for Oil Burning Equipment), CSA standard 
C22, Part 1 (Canadian Electrical Code), and all applicable local codes.

Codes and standards

  Install this burner in accordance with all local codes and 

authorities having jurisdiction. Regulations of these authori-
ties take precedence over the general instructions provided 
in this manual.

Содержание 102CRD

Страница 1: ...formation regarding operation of this burner The burner Instruction Manual is intended only for your service technician The burner and heat exchanger must be inspected and started at least annually by...

Страница 2: ...pliance per this manual and the appliance instructions see User s information To keep this manual at or near the burner appliance for ready ac cess by the user and service technician To contact the se...

Страница 3: ...ng GPH 0 50 to 3 00 2 00 to 3 50 3 00 to 4 50 Delavan Hollow 60 A Delavan Solid 60 B Hollow 70 A Solid 70 B Hago Hollow 60 H Solid 80 B Hollow 70 H Hago Semi solid 45 SS Monarch Hollow 60 NS Semi soli...

Страница 4: ...ning sizes are always given in free area This means after deduction for louver obstruction If you can t find the louver reduction for the grilles used assume free area is 20 of total for wood louvers...

Страница 5: ...sary clearances to combustible construction including the correct design of thimbles and insulation where penetrating combustible walls Illustrations A to F in Figure 1 show different chamber configur...

Страница 6: ...a diameter at least as larger as the minimum width listed For steel cylinder chambers increase this dimension by from 1 to 4 inches 4 Wing walls are not recommended Corbels can be beneficial to heat...

Страница 7: ...t flange if needed 7 The end of the air tube should be flush or almost flush with the inside of the combustion chamber wall 8 Verify the air tube is level and inserted the correct depth Adjust if nece...

Страница 8: ...s are intended only for negative overfire pressure For pressur ized firing you must obtain a burner with a welded flange designed for use with the specific appliance Failure to comply could result in...

Страница 9: ...ng from the housing Replace the gasket if not in good condition 9 Inspect the ignitor contact clips Clean or replace if necessary to ensure reliable contact with the electrodes Install nozzle check el...

Страница 10: ...retention ring clamp is firmly against the nozzle adapter shoulder Set initial burner air settings Combustion head 1 The combustion head adjusting slide controls the spacing between the retention ring...

Страница 11: ...15 20 0 20 0 20 0 1 25 1 70 2 2 15 2 60 4 0 4 75 2 3 20 2 3 65 5 5 4 5 80 3 25 3 70 5 10 5 100 4 5 70 4 100 6 45 6 100 6 100 5 100 8 65 7 100 6 7 100 9 100 8 100 11 100 10 102CRD 2 air cone B style a...

Страница 12: ...d installed and that the fuel flow is unob structed the oil tank is clean and only 1 or 2 heating oil are supplied Failure to supply a reliable oil flow could result in loss of heat and potential seve...

Страница 13: ...lation air openings and vent system o Fuel supply line in good condition and sized designed correctly o Oil tank has oil and oil line valves are open o Wiring installed per burner appliance instructio...

Страница 14: ...ents a Check smoke It should be zero on the Bacharach scale b Set the appliance flue damper or barometric draft regulator so the draft or pressure in the vent complies with the appliance manufacturer...

Страница 15: ...manual with the user Verify the user is aware of all procedures specified in the manuals Verify user will not store or use combustible liquids or materials or contaminants in the vicinity of the burn...

Страница 16: ...21998S 102CRD 7 C Air Tube Combustion Head Assy 22004S 102CRD 9 C Air Tube Combustion Head Assy 21915S 102CRD 11 C Air Tube Combustion Head Assy 4 41000S 110V Ignitor 41000S0CAS 110V Ignitor on Basepl...

Страница 17: ...arts continued ITEM PART NO DESCRIPTION 99FRD 100CRD 102CRD 17 70200S Universal Primary w Display 70200 48245S Model 48245 Primary w Smart Ignition 4020002S Model 40200 Primary 30 15 30 5020002S Model...

Страница 18: ...time you replace a component or disassemble any part of the burner for service maintenance perform a complete operational test after reassembly to verify the burner operates correctly Failure to veri...

Страница 19: ...MN99102 042015 19 Model 99FRD 102CRD EZ 66 Oil Burners Instruction Manual...

Страница 20: ...ttempt to use gasoline as a fuel for this burner as it is more combustible and could result in a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating oil ASTM D396...

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