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LTITUDE

Service

Manual

Carefree of Colorado

070026-301

For Awnings Fully Retracted

1. Disconnect power to the awning.

2. Remove the front cover on the motor side. To

remove: Press in on both sides of the rear
cover in the area shown. Rotate the cover up
and off.

3. Disconnect the motor wires from the motor

cable in the arm.

4. Drill off the rolled rivet heads and press out the

two rivets. Use care to not enlarge the holes
in the parts.

5. Slowly extend the motor arm out from the wall.

6. Rotate the motor head and roller tube up to

access the rear motor cover.

7. On the rear cover open the access cover and

pull out the roller tube retaining clip until it
disengages from the roller tube. The clip will
"latch" in the detach position and can be left in
the rear cover.

8. Pull the motor head off of the roller tube

9. While firmly holding the idler arm and roller tube, allow the awning to slowly extend out to the maximum

extension of the canopy. Use a scaffold or similar device to support the roller tube.

NOTICE

Do not allow the roller tube to drop toward the ground. The twisting motion can

cause serious damage to the idler arm.

10. Using a flat blade screw driver, press and release the two (2) rear cover tabs. Lift the rear cover off the

motor frame.

11. Remove the three (3) motor mount screws, motor and gear box from the motor frame. Set parts aside.

12. Position the motor frame in the arm channel. Ensure that the motor cable is extending out of the channel.

13. Attach the motor frame to the arm channel using four (4) 1/4" pop rivets (.09-.25 grip range).

Rear Cover Tabs

Rear
Cover

Motor
Frame

1/4" Pop Rivets
(x4)

Motor Cable Extends Out
the top of the Arm Channel

Alt020

Gear Assy

Motor Assy

Motor Mount
Screws (x3)

Front

Cover

Disconnect
Motor Wires

Drill off the
rolled rivet head,
press rivets out
the opposite side

Press on both sides
of the rear cover to
release front cover

Retaining
Clip

Access

Cover

Alt019

Содержание ALTITUDE

Страница 1: ...1 LED Service Manual for Vertical Arms available on line at www carefreeofcolorado com TABLE OF CONTENTS Specifications 1 Canopy Replacement 2 Motor and or Gear Replacement 4 For Awnings Fully or Partially Extended 4 For Awnings Fully Retracted 6 Replacing the Gas Shock 8 Pitch Adjust Assembly and Parts Replacement 10 Replacing the Valco Button 10 Replacing the Arm Rollers or Pitch Adjust Assembly...

Страница 2: ... to avoid possible personal injury or death WARNING Indicates a hazardous situation which if not avoided could result in death or serious bodily injury CAUTION Indicates a hazardous situation which if not avoided may result in minor or moderate bodily injury NOTICE Indicates a situation that may result in equipment related damage General Safety WARNING Shock Hazard Always disconnect battery or pow...

Страница 3: ...g 15 amp motor mounted in arm POWER SOURCE Motor and controls are routed and hardwired into the vehicle s 12V system EXTEND ACTUATION Gas Shock POSITION CONTROL Motorized roll out in CONTROLLER 3 position momentary ON center OFF Switch COLOR Frame White Black Canopy Vinyl with Weatherguard or FLXguard Refer to sales literature for options LED LED strip mounted in roller tube or at the awning rail ...

Страница 4: ...k into the roller tube This can be done with a paper clip or similar device that will not damage the wires 7 4 At the awning rail clip the harness close to the canopy Clamp the harness going into the vehicle to prevent it from falling in the wall 8 For awnings with LEDs at the awning rail Disconnect the LED strip from the harness for white LEDS or from the controller for RGB applications 9 Remove ...

Страница 5: ...o the roller tube 18 2 Place the split grommet over the canopy harness and press the grommet into the hole of the roller tube 18 3 At the vehicle wall route the new canopy harness through the wall to the switch Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 18 4 At the vehicle wall provide a 3 ...

Страница 6: ... tube The clip will latch in the detach position and can be left in the cover 5 Pull the roller tube from the motor head 6 Allow the motor arm to slowly extend out to its maximum extension 7 While firmly holding the idler arm and roller tube allow the awning to slowly extend out to the maximum extension of the canopy Use a scaffold or similar device to support the motor end of roller tube NOTICE D...

Страница 7: ...tube is fully inserted into the head With the roller tube shaft FULLY INSERTED press the retaining clip onto the shaft The clip goes in only when the shaft is fully inserted Press the clip until it is firmly seated in the groove of the roller tube shaft 14 Attach the motor wires to the arm cable Ensure that the wire colors match 15 Snap the front cover onto the rear cover Hang the cover on the top...

Страница 8: ...er tube allow the awning to slowly extend out to the maximum extension of the canopy Use a scaffold or similar device to support the roller tube NOTICE Do not allow the roller tube to drop toward the ground The twisting motion can cause serious damage to the idler arm 10 Using a flat blade screw driver press and release the two 2 rear cover tabs Lift the rear cover off the motor frame 11 Remove th...

Страница 9: ...be is fully inserted into the head With the roller tube shaft FULLY INSERTED press the retaining clip onto the shaft The clip goes in only when the shaft is fully inserted Press the clip until it is firmly seated in the groove of the roller tube shaft 18 Attach the motor wires to the arm cable Ensure that the wire colors match 19 Snap the front cover onto the rear cover Hang the cover on the top a...

Страница 10: ...rom the clevis in the mounting channel Tip Wearing a pair of rubber gloves will aid in gripping the surfaces of the shock 7 Unscrew the shaft from the clevis in the arm joint Set old shock aside NOTE It may be necessary to use vice grips or pliers on the old shock to unscrew the shock from the clevis DO NOT use vice grips or pliers on the new shock Damage to the surface of the shaft or damage to t...

Страница 11: ...oller tube can disengage if the clip does not seat in the groove of the shaft For Idler Side 12 3 On the LH idler arm press the roller tube shaft into hole in the idler head 12 4 With the roller tube shaft fully inserted press the retaining clip onto the shaft Move the roller tube shaft until the clip aligns with the inner groove of the shaft Press the clip until it is firmly seated in the groove ...

Страница 12: ...tch adjust assy 2 Disconnect power to the awning 3 If installed remove the optional lower wire cover 4 Drill out the rivet stop at the bottom of the arm channel 5 Have one person hold and lift the arm and roller tube 6 Press in the pitch adjustment pins and slide the pitch adjust assy out of the arm channel 7 Slide the pitch adjustment assy out of the bottom of the rear channel 8 For roller replac...

Страница 13: ...R ORIENTATION RH CONNECTOR ORIENTATION RED 12VDC 12VDC WHITE RED motor wire BLACK motor wire BLUE BLACK motor wire RED motor wire BLACK Ground Ground SK003a To Ground To 12VDC BLACK Motor Wire RED Motor Wire RED BLACK WHITE BLUE SK003d To Ground To 12VDC BLACK Motor Wire RED Motor Wire RED BLACK WHITE BLUE ...

Страница 14: ... biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the awning Pooling When water collects on the top of the fabric this is known as po...

Страница 15: ...s on both sides of the rear cover until the front cover releases then lift the front cover off 2 Detach the RED and BLACK wires from the cable to the motor 3 Attach jumper wires to the motor wires 4 Connect the other ends of the jumper leads to a 10 14V source If the awning moves in the wrong direction reverse the leads Maintain contact throughout the retraction process 5 When the awning is closed...

Страница 16: ...026 301 PART NUMBER LISTING PART NUMBER SERIAL NUMBER LOCATION ILLUSTRATED PARTS LIST 1 2 8 12 13 15 14 17 8 9 11 10 13 15 19 A DETAIL A 3 A 7 18 7 18 8 8 4 6 5 21 16 17 17 Alt501 Alt025 Roller tube part and serial numbers are located on the roller tube ...

Страница 17: ...001835 00X Kit Clip Hole Cover Cap 14a R001841 xxx Roller Tube Assy No LED 14b R001842 xxx Roller Tube Assy w LED 15 R001836 Kit Retaining Clip 1 ea LH RH 16 R001837 Power Harness Motor 17 R001933 Power Harness Auxiliary 18 017710 00X Wire Cover Lower pkg of 2 19 R041331 106 Wire Cover Upper 20 610700xxxXXX Awning Rail Standard 21 R019487 003 Switch Kit Awning 3 Notes 1 00X Color 005 White 006 Bla...

Страница 18: ...ALTITUDE Service Manual Carefree of Colorado 16 070026 301 NOTES ...

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