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SOKIII
&
S
UMMIT
Service
Manual
Carefree of Colorado
12
052520-301r1
R
EBUILDING THE
R
OLL
B
AR
A
SSEMBLY
1. Drill out the rivets holding the LH bearing and RH bearing and spring assy. Remove and set aside the
parts to be replaced.
2. Fully insert the LH bearing assembly into the roll bar and rivet in place using 3/16" pop rivets.
3. Fully insert the RH bearing and spring assembly into the roll bar and rivet in place.
4. Lift the assembled roll bar (no fabric) up and install into the deflector assembly. Slide the right end of
the roll bar into the right end cap then set the left end of the roll bar into the left end cap. Attach with
one (1) 1/4-20 x 3/4 socket head screw through the left end cap.
CAUTION
T
HE NEXT STEPS ARE ADDING TENSION TO THE SPRING
.
I
T IS STRONGLY RECOMMENDED THAT TWO PEOPLE
PERFORM THE OPERATION
.
U
SE EXTREME CARE
,
IF THE SPRING IS PREMATURELY RELEASED
,
THE ROLL BAR
CAN SPIN OUT OF CONTROL AND CAUSE PERSONAL INJURY AND
/
OR PROPERTY DAMAGE
.
S
EE THE CAUTION
ABOVE ABOUT THE USE OF GLOVES
.
5. Firmly grasp the roll bar and twist toward the coach. Each full rotation of the roll bar is equal to one wind of the
spring. Continue to rotate the roll bar until the appropriate number of spring winds is achieved.
for lengths 96" and under = 13 winds
for lengths 97" - 191"
= 20 winds (not including XL models)
for lengths 192" and longer = 15 winds (XL models only)
6. On the right end of the roll bar insert a cotter pin through the roll bar and spring. It may be necessary to
rotate the roll bar to align the holes. Bend the ends over to ensure the pin does not accidentally come out.
7. Remove the roll bar from the deflector.
I
NSTALLING THE
R
OLL
B
AR
1.
If the fabric was left on the coach:
•
Slide the roll bar on to the fabric. The fabric can only be inserted from the
LEFT
end of the roll bar.
•
Center the fabric and roll bar and secure using two (2) #6 x 3/8 phillips head screws through the
polycord and rollbar. Do not put the screws through the fabric. (refer to Detail A on page 10)
•
Roll the fabric onto the roll bar. The fabric goes over the top of the roll bar toward the coach.
2. If the fabric was removed from the coach:
•
Slide the fabric (black polycord) on to roll bar. The fabric can only be inserted from the
LEFT
end of
the roll bar.
•
Center the fabric and roll bar and secure using two (2) #6 x 3/8 phillips head screws through the
polycord and rollbar. Do not put the screws through the fabric.
•
Roll the fabric onto the roll bar. The fabric goes over the top of the roll bar toward the coach.
•
Slide the white polyrod and fabric into the awning rail. Center the fabric over the room.
•
Roll up the slack material onto the roll bar.
3. Slide the right end of the roll bar into the right end cap then set the left end of the roll bar into the left
end cap. Attach with one (1) 1/4-20 x 3/4 socket head screw through the left end cap.
4. Remove the spring locking pin from the roll bar.
5. Open and close the room to ensure that the fabric is rolling up straight on the rollbar. For existing
canopies it may be necessary to remove the retaining screws from the rail, Straighten the fabric as
required.
6. Secure the fabric to the rail with two (2) #6 x 3/8 hex head screws.
Manual
Compliments
of
Northwest
RV
Supply
Printed
From
http://www.nwrvsupply.com
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