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SOKIII
&
S
UMMIT
Service
Manual
Carefree of Colorado
10
052520-301r1
C
ANOPY
R
EPLACEMENT
1/4-20 x 3/4
Screw
Awning Rail (ref)
or Rail Adaptor (ref)
Detail
A
SOK3050
Fabric
Fabric Retaining
Screws
Awning Rail
Rail Adapter
1”
Roll Bar
Screw Used w/
Rail Adapter
Awning Rail
Figure 6. Canopy Replacement.
Removing the Old Fabric
1. Remove the fabric retaining screws from the awning rail or rail adapter. Do not discard.
2. Remove the front cover if installed.
3.
For XL Models:
Remove the cotter pin and center cover mount. Set parts aside.
4. Insert a 3 inch cotter pin through the roll bar and spring on the right end of the roll bar. It may be necessary to
twist the roll bar to align the holes. Bend the ends over to ensure the pin does not accidentally come out.
5. Remove the 1/4-20 x 3/4 socket head cap screw from the left end cap. Lift the left end of the roll bar and
pull the roll bar out of the right end cap.
6. Hold the rollbar and slide the fabric out of the awning rail or rail adaptor.
CAUTION
W
HEN UNROLLING AND ROLLING FABRIC ON THE ROLL BAR
,
DO NOT LET THE SPRING LOCK COTTER PIN COME OUT
.
7. On a suitable work surface, unroll the fabric from the roll bar
8. Remove the fabric retaining screws in the roll bar then slide the fabric out of the groove. Make note of
which end is left and right and the orientation of the fabric when it was rolled.
Installing the New Fabric
1. Unfold the new fabric and slide the edge of the fabric (edge with black polycord) into the rollbar. The
fabric can only be inserted from the left side of the rollbar.
NOTE: The black polycord should only extend past the fabric approximate 1/2" to 1". Trim any
excess polyrod off before sliding the fabric into the rollbar.
2. Center the fabric on the rollbar then reinstall the fabric retaining screws. The screws should go through
the polycord and into the roll bar. Do not put the screws through the fabric. (Refer to Detail A).
3. Roll the fabric onto the rollbar. Make sure that the fabric rolls up straight.
4. Slide the white polyrod and fabric into the awning rail. Center the fabric and rollbar over the room.
5. Roll up any slack material onto the roll bar.
6. Slide the right end of the roll bar into the right end cap then set the left end of the roll bar into the left
end cap. Attach with one (1) 1/4-20 x 3/4 socket head screw (removed earlier) through the left end cap.
NOTE: The roll bar cogs engage a protrusion in the right end cap.
7.
For XL Models:
Insert the center cover mount into the deflector splice and around the rolled fabric.
Secure with a new cotter pin (included with replacement fabric).
8. Firmly grasp the rollbar and fabric then remove the spring lock cotter pin inserted on the spring end of
the rollbar. Allow the spring to tension the fabric slowly while releasing the rollbar.
9. Open and close the room to verify the fabric is rolling up straight. Adjust as required.
10. Reinstall the fabric retaining screws in the awning rail or adapter. The screws should go through the
rail, fabric and polycord approximately 1" in from the edge of the fabric. (Refer to Detail A).
11. Install the front cover:
Manual
Compliments
of
Northwest
RV
Supply
Printed
From
http://www.nwrvsupply.com
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