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A-1 INSTALLATION A-1

TECHNICAL SPECIFICATIONS

max. rated Output Amps @% Duty Cycle (Based on a 10 minute cycle) (Example; 160A@35% for DC Stick
and 200A@60% for AC/DC Balance TIG)

MODEL PowerMaster

205

Voltage 1~AC220/230/

240V

50/60Hz

INPUT

Fuse rating

35A

No-load Voltage

70V

current Adjusting Range

5~200A

AC balance

10%~90 %

AC Square Wave Frequency

20~250Hz

Start Amps

20-200A

End Amps

20-200A

TIG

Rated Duty Cycle

60%

AMP Adjusting Range

5~200A

Rated Duty Cycle

60%

Current Up-slope Time

0~10S

Current Down-slope Time

0~25S

pulse(Base/AMP) Current Ratio

5%-95%

Pluse Time On

0.1~0.9

Pluse Frequency

0.5~25(25~250)Hz

Start Amps

5-200A

End Amps

5-200A

Pre Flow

0-10s

Post Flow Time

0~25s

TIG

Arc starting Mode

high frequency arc striking

No-load Voltage

70V

current Adjusting Range

5~160A

Rated Output Current

160A

MMA

Rated Duty Cycle

35%

current Adjusting Range

20~50A

CUT

Rated Duty Cycle

60%

Efficiency

≥

83%

Mass 27kg

Protection Class of enclosure

IP21S

Outline Dimensions mm

470x235x435

Содержание PowerMaster205

Страница 1: ...4IN1 MACHINE Suitable for 1x220V Operators s Manual Safety Setup and General Use Guide REV 2 0 00146 16 Issue Date May 10 2016 Manual No 0 1536 EMPRESAS CARBONE S A Calle 5ta Rio Abajo Panam Panam Tel...

Страница 2: ...erformance Should you have an issue or question concerning your unit please contact performance technical support available through the main company headquarters available in your country For best ser...

Страница 3: ...________ Where Purchased _____________________________ Whenever you request replacement parts or information on this equipment please always supply information you have recorded above This product is...

Страница 4: ...e information please contact our Support The warranty does not cover improper use maintenance or consumables Do not attempt to alter or defeat any piece or part of your unit particularly any safety de...

Страница 5: ...tection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because welding and cutting can be...

Страница 6: ...s nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and seek medical help if i...

Страница 7: ...materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is completed for the slightest trac...

Страница 8: ...mitations B 2 Control Panel B 3 Controls and Settings 2 Step and 4 Step Tig Sequence B 3 B 6 Operating steps B 7 Welding in Tig mode B 7 Welding Polarity B 7 DC Electrode Negative Polarity B 7 DC Elec...

Страница 9: ...Rated Duty Cycle 60 AMP Adjusting Range 5 200A Rated Duty Cycle 60 Current Up slope Time 0 10S Current Down slope Time 0 25S pulse Base AMP Current Ratio 5 95 Pluse Time On 0 1 0 9 Pluse Frequency 0 5...

Страница 10: ...1 National Electric Code Use a Super Lag type fuse or circuit breaker with a delay in tripping action Models with NEMA 6 50P plug may be used with a 50 amp protected 6 50R receptacle or with a maximum...

Страница 11: ...of the equipment Never make the cargo pass or leave it suspended over people or things Neither let the equipment or the single unit fall nor put it down with force Once it has been removed from the p...

Страница 12: ...to an earth ground close to the work clamp using one of the following methods a A metal underground water pipe in direct contact with the earth for ten feet or more b A 3 4 19mm galvanized pipe or a 5...

Страница 13: ...or defeat the purpose of the power cord ground pin RECONNECT PROCEDURE The Inverter machine auto reconnects to either 115V or 230V supply Fuse the input circuit with time delay fuses or delay type1 ci...

Страница 14: ...er procedure on grounding the work clamp and work piece SHIELDING GAS CONNECTION Obtain the necessary inert shielding gas usually argon Connect the cylinder of gas with the pressure regulator and flow...

Страница 15: ...der electrically hazardous conditions such as welding in wet areas or on or in the workpiece FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust at the arc or both...

Страница 16: ...ll as many industry standard items such as TIG torches adapted for Twist Mate hoses PROCESS LIMITATIONS The Precision TIG machines are not recommended for arc gouging due to it s limited output capaci...

Страница 17: ...rthing column 26 2 steps 4 steps switch 27 220v receptacle 28 PreFlow29 Start Amps 30 End Amps 31 Pulse On Off 32 warning indicating light 34 Pilotarc CONTROL FUNCTIONALITY 1 DIGITAL METER A 3 digit L...

Страница 18: ...gative wave at full CW rotation setting to Max Cleaning 70 positive wave at CCW rotation This setting position feature automatically provides the proper amount of cleaning and penetration for normal A...

Страница 19: ...p mode which is selected with the Trigger Mode Push Button 2 Step Sequence With the Trigger Mode switch in the 2 step position the following welding sequence will occur This sequence is shown in 2 ste...

Страница 20: ...inish current can be maintained as long or as short as necessary 4 Release the TIG torch trigger The output current of the machine will turn OFF and the gas valve will remain open to continue the flow...

Страница 21: ...rn on with the output and remain on continuously until the remote control is released WELDING POLARITY DC Electrode Negative Polarity Direct Current Straight Polarity see FIGURE B 4 While Welding ther...

Страница 22: ...gas Considering the fluidity of molten copper the use of backup support may prove useful FILLER MATERIAL In order to avoid the oxidation of the molten material filler materials containing phosphorus...

Страница 23: ...2 4 Up to MAX A Up to 160 A Up to MAX A 13 17 6 8 11 15 5 7 1 8 3 2 X Up to MAX A X 15 23 7 11 11 15 5 7 Tungsten electrodes are classified as follows by the American Welding Society AWS Pure EWP gree...

Страница 24: ...aces a lot of heat on the tungsten In a balanced wave where both EP and EN are equal in time length 50 penetration is reduced and over cleaning results in wide etch lines running parallel to the side...

Страница 25: ...l and service this equipment Turn the input power off at the fuse box disconnect or unplug supply lines and allow machine to sit for five minutes minimum to allow the power capacitors to discharge bef...

Страница 26: ...ator may have to turn the cur rent control up and depress the Ampcontrol approximately 1 4 of the way down Depressing the Ampcontrol to its minimum position may not start the arc Also if the current c...

Страница 27: ...B 13 OPERATION B 13...

Страница 28: ...B 14 OPERATION B 14...

Страница 29: ...B 15 OPERATION B 15...

Страница 30: ...ver the power switch is turned on 5 Turn the power switch to ON 6 Adjust the Current Control to the desired amps 7 Strike an arc and weld NOTE When the MMA TIG CUT switch is set to MMA the output is a...

Страница 31: ...nd automatic amp response needed to maintain the arc when voltage falls below the threshold 6011 Cellulose electrodes may require more arc force control than other rods but each brand and size will we...

Страница 32: ...t air pressure If pressure is too low the unit will cease output and the green indicator light next to the pressure gauge will go out to indicate the air pressure is too low to operate safely 4 See to...

Страница 33: ...B 19 OPERATION B 19...

Страница 34: ...B 20 OPERATION B 20...

Страница 35: ...B 21 OPERATION B 21...

Страница 36: ...B 22 OPERATION B 22...

Страница 37: ...quire no maintenance 7 SPARK GAP ADJUSTMENT The spark gap 020 5mm is set at the factory to a gap of 0 015 inches 0 4mm See Figure D 1 This setting is adequate for most applications Where less high fre...

Страница 38: ...This column describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The second column labeled PO...

Страница 39: ...unit to run until the fan cools the unit and the yellow light goes out Machine does not respond no gas flow no high frequency and no open circuit voltage when arc start switch or Ampcontrol is activat...

Страница 40: ...ignificantly when AC Balance control knob is set near or at max penetration or when Output control is set near or at full output 1 Input power to machine doesn t have sufficient capacity Try changing...

Страница 41: ...2 Tungsten not sharp when welding in DC mode 3 Gas shielding may be insufficient Increase gas flow reduce tungsten stick out beyond gas cup 4 Check for contaminated gas or leaks in the gas line torch...

Страница 42: ...k Spark Gap operation and setting 0 5mm High frequency spark is present at tungsten electrode but operator is unable to establish a welding arc Machine has normal open circuit voltage refer to Technic...

Страница 43: ...your local welder gas distributor When AC TIG welding the arc is erratic and there is a loss of cleaning of the work piece 1 Tungsten electrode may be too small for process Use a larger diameter tung...

Страница 44: ...er diameter electrode 2 Arc too short Excessive spatter 1 Long arc 2 High current Craters 1 Fast movement of the electrode away from piece Inclusions 1 Poor cleanliness or distribution of the Welding...

Страница 45: ...1 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual If the diagram is illegible write to the Service Department for a replacement Give the equipme...

Страница 46: ...Adjustable foot control 1 Cutting torch 1 Electrode 5 Tip 1 0 5 Ceramic shieid 3 Operation instructions 1 Certificate of quality 1 No Certificate of quality Name of product AC DC TIG DC STICK DC CUT W...

Страница 47: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 48: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

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