CARBONE Digi-Tig320ACDC Скачать руководство пользователя страница 33 | Manualshive

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D-1 TROUBLESHOOTING D-1

HOW TO USE TROUBLESHOOTING GUIDE

Service and Repair should only be performed by our Factory Trained Personnel. Unauthorized repairs
performed on this equipment may result in danger to the technician and machine operator and will invalidate
your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and
precautions detailed throughout this manual.
This Troubleshooting Guide is provided to help you    locate and repair possible machine malfunctions. Simply
follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled "PROBLEM (SYMPTOMS)". This column describes possible symptoms that
the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.
The second column labeled "POSSIBLE CAUSE" lists the obvious external possibilities that may contribute to
the machine symptom.

  Step 3. RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible
Cause, generally it states to contact your local Authorized Field Service Facility. If you do not understand or
are unable to perform the Recommended Course of Action safely, contact your local Authorized Field Service
Facility.

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely,
contact your Local Authorized Field Service Facility for technical troubleshooting assistance before you
proceed.

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Содержание Digi-Tig320ACDC

Страница 1: ...MACHINE Suitable for 3x208V or 3x480V Operators s Manual Safety Setup and General Use Guide REV 2 0 00140 16 Issue Date May 1 9 2016 Manual No 0 1530 EMPRESAS CARBONE S A Calle 5ta Rio Abajo Panam Pan...

Страница 2: ...erformance Should you have an issue or question concerning your unit please contact performance technical support available through the main company headquarters available in your country For best ser...

Страница 3: ...________ Where Purchased _____________________________ Whenever you request replacement parts or information on this equipment please always supply information you have recorded above This product is...

Страница 4: ...e information please contact our Support The warranty does not cover improper use maintenance or consumables Do not attempt to alter or defeat any piece or part of your unit particularly any safety de...

Страница 5: ...tection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because welding and cutting can be...

Страница 6: ...s nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and seek medical help if i...

Страница 7: ...materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is completed for the slightest trac...

Страница 8: ...pability B 2 Limitations B 2 Control Panel B 3 Controls and Settings 2 Step and 4 Step Tig Sequence B 3 B 6 Operating steps B 7 Welding in Tig mode B 7 Welding Polarity B 7 DC Electrode Negative Polar...

Страница 9: ...usting Range 10 320A SP AC balance 10 90 AC Square Wave Frequency 30 250Hz AC TIG Rated Duty Cycle 35 Current Adjusting Range 5 320A DC TIG Rated Duty Cycle 35 Peak Current 5 320A Base peak Current ra...

Страница 10: ...1 National Electric Code Use a Super Lag type fuse or circuit breaker with a delay in tripping action Models with NEMA 6 50P plug may be used with a 50 amp protected 6 50R receptacle or with a maximu...

Страница 11: ...blems STACKING The machine cannot be stacked TRANSPORT UNLOADING Never underestimate the weight of the equipment Never make the cargo pass or leave it suspended over people or things Neither let the e...

Страница 12: ...to an earth ground close to the work clamp using one of the following methods a A metal underground water pipe in direct contact with the earth for ten feet or more b A 3 4 19mm galvanized pipe or a 5...

Страница 13: ...g to the National Electrical Code and local codes Do not remove or defeat the purpose of the power cord ground pin RECONNECT PROCEDURE The Inverter machine auto reconnects to either 115V or 230V suppl...

Страница 14: ...per procedure on grounding the work clamp and work piece SHIELDING GAS CONNECTION Obtain the necessary inert shielding gas usually argon Connect the cylinder of gas with the pressure regulator and flo...

Страница 15: ...der electrically hazardous conditions such as welding in wet areas or on or in the workpiece FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust at the arc or both...

Страница 16: ...s many industry standard items such as TIG torches adapted for Twist Mate hoses PROCESS LIMITATIONS The Precision TIG machines are not recommended for arc gouging due to it s limited output capacity a...

Страница 17: ...er 16 output Ground clamp 17 argon out 18 argon arc control or remote control 19 Amp Adjustment slector remote control panel pedal finger torch 20 power switch 21 argon inlet 22 power supply 23 safety...

Страница 18: ...e presettable The default start current is 15 amps and the default upslope time is 0 2 seconds 2 Release the Arc Start Switch to stop welding The machine will now decrease the output current at a cont...

Страница 19: ...ntrol knob is used increase or decrease parameter values To increase adjustment speed push in on the knob while turning 15 output Electrode Connection Positive For quick disconnect system using Twist...

Страница 20: ...EN50199 EN60974 10 international standards and contains the following information a Manufacturer s name and address b Trademark c Model No Serial number The welding power source comprises a frequency...

Страница 21: ...on with the output and remain on continuously until the remote control is released WELDING POLARITY DC Electrode Negative Polarity Direct Current Straight Polarity see FIGURE B 4 While Welding there...

Страница 22: ...gas Considering the fluidity of molten copper the use of backup support may prove useful FILLER MATERIAL In order to avoid the oxidation of the molten material filler materials containing phosphorus...

Страница 23: ...2 4 Up to MAX A Up to 160 A Up to MAX A 13 17 6 8 11 15 5 7 1 8 3 2 X Up to MAX A X 15 23 7 11 11 15 5 7 Tungsten electrodes are classified as follows by the American Welding Society AWS Pure EWP gree...

Страница 24: ...aces a lot of heat on the tungsten In a balanced wave where both EP and EN are equal in time length 50 penetration is reduced and over cleaning results in wide etch lines running parallel to the side...

Страница 25: ...l and service this equipment Turn the input power off at the fuse box disconnect or unplug supply lines and allow machine to sit for five minutes minimum to allow the power capacitors to discharge bef...

Страница 26: ...ator may have to turn the cur rent control up and depress the Ampcontrol approximately 1 4 of the way down Depressing the Ampcontrol to its minimum position may not start the arc Also if the current c...

Страница 27: ...B 13 OPERATION B 13...

Страница 28: ...B 14 OPERATION B 14...

Страница 29: ...B 15 OPERATION B 15...

Страница 30: ...the power switch is turned on 5 Turn the power switch to ON 6 Adjust the Current Control to the desired amps 7 Strike an arc and weld NOTE When the MMA TIG switch is set to MMA the output is always on...

Страница 31: ...nd automatic amp response needed to maintain the arc when voltage falls below the threshold 6011 Cellulose electrodes may require more arc force control than other rods but each brand and size will we...

Страница 32: ...quire no maintenance 7 SPARK GAP ADJUSTMENT The spark gap 020 5mm is set at the factory to a gap of 0 015 inches 0 4mm See Figure D 1 This setting is adequate for most applications Where less high fre...

Страница 33: ...This column describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The second column labeled PO...

Страница 34: ...duty cycle Allow the unit to run until the fan cools the unit and the yellow light goes out Machine does not respond no gas flow no high frequency and no open circuit voltage when arc start switch or...

Страница 35: ...ignificantly when AC Balance control knob is set near or at max penetration or when Output control is set near or at full output 1 Input power to machine doesn t have sufficient capacity Try changing...

Страница 36: ...2 Tungsten not sharp when welding in DC mode 3 Gas shielding may be insufficient Increase gas flow reduce tungsten stick out beyond gas cup 4 Check for contaminated gas or leaks in the gas line torch...

Страница 37: ...k Spark Gap operation and setting 0 5mm High frequency spark is present at tungsten electrode but operator is unable to establish a welding arc Machine has normal open circuit voltage refer to Technic...

Страница 38: ...your local welder gas distributor When AC TIG welding the arc is erratic and there is a loss of cleaning of the work piece 1 Tungsten electrode may be too small for process Use a larger diameter tung...

Страница 39: ...er diameter electrode 2 Arc too short Excessive spatter 1 Long arc 2 High current Craters 1 Fast movement of the electrode away from piece Inclusions 1 Poor cleanliness or distribution of the Welding...

Страница 40: ...1 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual If the diagram is illegible write to the Service Department for a replacement Give the equipme...

Страница 41: ...ustable foot control 1 Adjustable finger control torch 1 optional accessory Operation instructions 1 Certificate of quality 1 No Certificate of quality Name of product AC DC TIG WELDING Type of produc...

Страница 42: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 43: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

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