CARBONE DIGI-CUT70 Скачать руководство пользователя страница 16

   

B-2                                OPERATION                                      B-2

 

 
PRODUCT DESCRIPTION   

The new, redesigned DIGI-CUT70 are non high 
frequency start machines.    The “blow-back” type 
start that they use is safe for use in CNC 
applications and is ideal for general use.    The 
elimination of the HF points within the unit also 
improves reliability and removes the need for 
regular HF point gap maintenance.    Blow-back 
type start involves a rear-ward movement of 
the electrode within the torch head when forced by 
the air pressure.    When air pressure is applied the 
movement of the electrode off its seated position 
against the inner surface of the circuit grounded 
nozzle creates a spark, energizing the plasma 
stream.    This type start means that it has a pilot 
arc design so that cutting can be done on any metal 
surface without having to contact to strike an arc 
and is ideal for cutting items like expanded metal or   
uneven surfaces.      There are several other key 
features on the PowerPlasma :     
A. 

IGBT construction is designed to improve 
reliability while make servicing a unit quicker, 
and more cost efficient.    Using mostly non 
proprietary components ensures long term 
serviceability. 

B. 

OK-to-Cut light stays lit while the plasma 
cutter is within the minimum limits needed for 
the torch to function without burning up. If the 
light goes out an automatic override kicks in 
and shuts down the unit until the air pressure 
is back to a sustainable level.    Minimum air 
pressure is set at about 35 psi, which is not 
ideal, but will prevent premature torch failure. 

     

RECOMMENDED PROCESSES AND 
EQUIPMENT  

RECOMMENDED PROCESSES   

General Use and Care

:

 

The

 

Plasma

 

cutter

 

is

 

designed

 

for

 

use

 

in

 

many

 

industrial

 

environments

 

such

 

as

 

ship

 

yards,

 

fabrication

 

shops

 

and

 

pipelines.

 

However,

 

care

 

should

 

be

 

taken

 

to

 

keep

 

the

 

unit

 

out

 

of

 

direct

 

contact

 

with

 

water

 

spray.

 

The

 

unit

 

is

 

rated

 

IP21S,

 

which

 

rates

 

it

 

for

 

light

 

contact

 

with

 

dripping

 

water.

 

It

 

is

 

a

 

good

 

idea

 

to

 

remove

 

the

 

welder

 

from

 

the

 

vicinity

 

of

 

any

 

water

 

or

 

moisture

 

source

 

to

 

reduce

 

the

 

possibility

 

of

 

electrocution

 

or

 

shock.

 

Never

 

operate

 

in

 

standing

 

water.

 

This

 

unit

 

has

 

a

 

high

 

Open

 

circuit

 

voltage

 

further

 

necessitating

 

safe

 

operating

 

practices.

 

Use

 

only

 

in

 

a

 

protected/sheltered

 

area

 

while

 

connected

 

to

 

a

 

CNC

 

water

 

table.

 

The

 

operator

 

should

 

be

 

careful

 

to

 

prevent

 

splashing/spraying

 

water

 

in

 

the

 

direction

 

of

 

the

 

plasma

 

cutter.

 

Every

 

1

2

 

months,

 

depending

 

upon

 

use,

 

the

 

welder

 

should

 

be

 

unplugged,

 

opened

 

up

 

and

 

carefully

 

cleaned

 

with

 

dry,

 

compressed

 

air.

 

Regular

 

maintenance

 

will

 

extend

 

the

 

life

 

of

 

the

 

unit.

 

IMPORTANT: Before opening the unit for 
any reason,make sure the unit has been 
unplugged for at least 10 minutes to allow 
time for the capacitors to fully discharge. 
Severe shock and/or death can occur.

 

Do

 

not

 

restrict

 

air

 

flow

 

or

 

movement

 

of

 

air

 

around

 

the

 

plasma

 

cutter.

 

Allow

 

a

 

buffer

 

distance

 

of

 

2

 

ft.

 

from

 

all

 

sides

 

if

 

possible,

 

with

 

a

 

minimum

 

distance

 

of

 

at

 

least

 

18”

 

clearance.

 

Do

 

not

 

direct

 

metallic

 

dust

 

or

 

any

 

dirt

 

intentionally

 

toward

 

the

 

machine,

 

particularly

 

in

 

grinding

 

and

 

cutting

 

operations.

 

Make

 

sure

 

the

 

panel

 

is

 

protected

 

from

 

damage

 

during

 

welding

 

and

 

cutting

 

operations

 

by

 

flipping

 

down

 

the

 

clear

 

protective

 

cover.

 

 

 

RECOMMENDED QUIPMENT/INTERFACE   

(See Installed Options in Accessories Section for 
more details)   
The 

Plasma

 

cutter

 will be available as a basic 

Machine (Only) and in Factory Basic module will 
also be available as with Domestic,.   
        (

SEE PACKING LIST,PLEASE

 

CUTTING CAPABILITY(Duty Cycle)   

The 

Plasma

 

cutter

    is rated at 70 amps, 98 volts, 

at 60% duty cycle on a ten minute basis. It is 
capable of higher duty cycles at lower output 
currents. See rated output graph, on specification 
sheet located in the Installation Section. If the duty 
cycle is exceeded, a thermal protector will shut off 
the output until the machine cools.   

Содержание DIGI-CUT70

Страница 1: ...MACHINE Suitable for 1x220V Operators s Manual Safety Setup and General Use Guide REV 2 0 00145 16 Issue Date May 12 2016 Manual No 0 1535 EMPRESAS CARBONE S A Calle 5ta Rio Abajo Panam Panam Telefon...

Страница 2: ...erformance Should you have an issue or question concerning your unit please contact performance technical support available through the main company headquarters available in your country For best ser...

Страница 3: ...________ Where Purchased _____________________________ Whenever you request replacement parts or information on this equipment please always supply information you have recorded above This product is...

Страница 4: ...e information please contact our Support The warranty does not cover improper use maintenance or consumables Do not attempt to alter or defeat any piece or part of your unit particularly any safety de...

Страница 5: ...tection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because welding and cutting can be...

Страница 6: ...s nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and seek medical help if i...

Страница 7: ...materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is completed for the slightest trac...

Страница 8: ...llation Engine Driven Generator A 5 Output Connections A 6 Work Cable Connection A 6 Operation Section B Safety precautions B 1 Product Description B 2 Cutting Capability B 2 Control Panel B 4 Cutting...

Страница 9: ...ple 70A 60 for CUT MODEL DIGI CUT70 CNC Power Voltage 1 x 220 V 10 50 60Hz Fuse rating 60A Input Current 58A Rated Output Current 70A Current Adjusting Range 20 70A No load Voltage 250V Rated Duty Cyc...

Страница 10: ...Use a Super Lag type fuse or circuit breaker with a delay in tripping action Models with NEMA 6 50P plug may be used with a 50 amp protected 6 50R receptacle or with a maximum 70 amp protected 6 50R...

Страница 11: ...of the equipment Never make the cargo pass or leave it suspended over people or things Neither let the equipment or the single unit fall nor put it down with force Once it has been removed from the p...

Страница 12: ...to an earth ground close to the work clamp using one of the following methods a A metal underground water pipe in direct contact with the earth for ten feet or more b A 3 4 19mm galvanized pipe or a 5...

Страница 13: ...or defeat the purpose of the power cord ground pin RECONNECT PROCEDURE The Inverter machine auto reconnects to either 115V or 230V supply Fuse the input circuit with time delay fuses or delay type1 ci...

Страница 14: ...y of the engine drivenpower supply The following are recommended outputcurrent settings when used with various Lincolnengine driven power supplies CONNECTIONS FOR CUTTING WORK CABLE CONNECTION Next co...

Страница 15: ...der electrically hazardous conditions such as welding in wet areas or on or in the workpiece FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust at the arc or both...

Страница 16: ...ct with water spray The unit is rated IP21S which rates it for light contact with dripping water It is a good idea to remove the welder from the vicinity of any water or moisture source to reduce the...

Страница 17: ...E The expected life for the DIGI CUT70 s electrode under normal conditions is approximately 30 to 40 minutes ofcutting time at the machine s maximum rated output An erosion of approximately 1 16 in th...

Страница 18: ...on the machine With the air flowing adjust the air pressure flow up or down until the ball is floating in the sight window of the flow tube If no flow tube is present or provided with your unit then...

Страница 19: ...filtering any trash or sediment that passes into the bowl of the regulator It is not designed to serve as an air dryer A separate air dryer must be placed between the regulator and the air compressor...

Страница 20: ...ght does not go off and cutting is still prevented the cycle the machine off and then back on 18 indication of PSI OK TO CUT minimum Air Pressure OK to Cut LED This light should remain on as long as t...

Страница 21: ...l cease output and the green indicator light next to the pressure gauge will go out to indicate the air pressure is too low to operate safely 3 See torch manual included in this manual for best pressu...

Страница 22: ...B 8 OPERATION B 8...

Страница 23: ...B 9 OPERATION B 9...

Страница 24: ...B 10 OPERATION B 10...

Страница 25: ...B 11 OPERATION B 11...

Страница 26: ...s to take place To avoid receiving a high frequency shock keep the TIG torch and cables in good condition ROUTINE AND PERIODIC MAINTENANCE 1 Disconnect power supply lines to machine before performing...

Страница 27: ...This column describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The second column labeled PO...

Страница 28: ...2 Maintenance in manufacturer or service center Output current decreased 1 Input voltage too low 2 Input line is too thin 2 Power line is thickened Current can not be regulated 1 connecting line of th...

Страница 29: ...1 NOTE This diagram is for reference only It may not be accurate for all machines covered by this manual If the diagram is illegible write to the Service Department for a replacement Give the equipme...

Страница 30: ...ing a jumper on the CNC circuit board to create either 1 16 th or 1 50th of the raw arc voltage It may be used by some controllers for torch height control THC Usually the 1 16 setting is preferred Pi...

Страница 31: ...s 1 Certificate of quality 1 Air pressure Regulator 1 Output cable 1 No Certificate of quality Name of product DC INVERTER AIR PLASMA CUTTING MACHINE Type of product DIGI CUT70 CNC Packing No Test res...

Страница 32: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 33: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

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