(50094, rev 0)
2020-03 EN
B73 and B731
Clamping and Support Systems
Instruction Manual
Страница 1: ... 50094 rev 0 2020 03 EN B73 and B731 Clamping and Support Systems Instruction Manual ...
Страница 2: ...rred within the guarantee period and that the unit has been used within its operating range as stated in the specifications All claims shall include the product type and article number as well as a detailed description of the problem and actions taken trying to solve it Note This instruction manual provides advice as well as in structions for installation operation and spare parts IMPORTANT Read t...
Страница 3: ...4 Bench Mountings 11 3 2 Vehicle Setup Procedure for the Clamping and Support System 12 3 3 Improvement of B34BR Bench Mounting 13 3 4 Reinforcement Plate for B34BR 13 3 5 Improvement of B250 B260 attachment 14 3 6 How to use B260 16 3 7 Support for high anchoring with Torque Bar E175 18 3 8 Support Spacer conversion examples for B731 users 19 3 9 Clamping Jaw Conversion examples for B731 users 20...
Страница 4: ...bench repair systems except the Speed bench repair system B731 Configuration of the kit is mainly based on the vehicle population of North America B73 Configuration of the kit is mainly based on the vehicle population of the rest of the world All parts and spare parts of the B73 and B731 Clamping and Support Sys tems are described in section 4 Spare Parts Vehicle Setup is described in section 3 2 ...
Страница 5: ... equipment The following warnings and important notices are used in the instruction manual WARNING Before alignment work ensure that all clamps and bench mountings are fully tightened Risk of material damage and peronal injuries IMPORTANT When an air wrench is used to tighten the bench mountings to the bench ensure that it is set to a maximum of 200 Nm to avoid damage to the equipment IMPORTANT Al...
Страница 6: ...edure for the Clamping and Support System describes the setup procedure for the B73 B731 Clamping and Support system applicable for BenchRack For Mark6 and Quick42 set up see separate instruction manuals For information regarding Safety Installation and Operation of the BenchRack Mark6 and Quick 42 see separate instruction manuals ...
Страница 7: ... O Liner Group AB 50094 EN rev 0 2020 03 7 3 1 B73 and B731 Clamping and Support System typical setup examples The general functions of B73 and B731 Clamping and Support systems are described in the pictures below Typical front clamping with B250 ...
Страница 8: ...Car O Liner Group AB B73 and B731 Clamping and Support systems 8 50094 EN rev 0 2020 03 B250 H1 B250 H6 B250 G1 B250 E2 ...
Страница 9: ...g and Support systems Car O Liner Group AB 50094 EN rev 0 2020 03 9 B260 used as B250 Some setups need 4 x B250 E1 E2 clamping Use B260 as B250 base plate see illustration below Note B250 is mainly used for front clamping ...
Страница 10: ...Car O Liner Group AB B73 and B731 Clamping and Support systems 10 50094 EN rev 0 2020 03 Typical rear clamping with B260 Note B260 is mainly used for rear clamping to the leaf spring bracket ...
Страница 11: ...20 03 11 B34 Bench Mountings NOTE Bench Mountings are different from standard Mark 6 and Bench Rack Quick42 Bench Mountings are not included in the B73 or B731 kits B73 kit B213 x 2 is included B731 kit B213 is not included B62 kit part no 49956 B213 x 4 is recommended B34MK B34BR ...
Страница 12: ...axle are recommended lifting points 1 Position the pillar jacks under the lifting points Tighten the pillar jacks to the bench 2 Lower the lift carefully to raise the vehicle from the ramps to allow the bench mountings and rear chassis clamps to be fitted 3 Remove the side ramps from under the rear wheels Raise the bench carefully so that the chassis clamps are correctly positioned 4 Remove the pi...
Страница 13: ... 40 mm for increased stiffness 2 3 4 Reinforcement Plate for B34BR The Reinforcement Plate B34 1 part no 50254 1 shall always be used on wide anchoring with B250 B260 when the outer bracket 2 is wider than the bend of the reinforcement plate see illustration below Remove washers 3 from the standard cam locks and from the bracket 4 before tightening the reinforcement plate to the bench mounting 1 2...
Страница 14: ...0 03 3 5 Improvement of B250 B260 attachment The new extended B250 B260 baseplate 1 makes it possible to get a strong and wide clamping around the wider vertical center pillar 2 Note that the whole base also can be rotated 180 3 when needed NOT RECOMMENDED RECOMMENDED 2 3 NOT ALLOWED 1 ...
Страница 15: ...systems Car O Liner Group AB 50094 EN rev 0 2020 03 15 Figures 1 8 show tightening order for B250 NOTE Step 1 3 tighten loosely Step 4 8 tighten to max torque 150 Nm All bolts must be tightened by hand 8 7 5 2 4 1 6 3 STEP 1 3 STEP 4 8 ...
Страница 16: ...Car O Liner Group AB B73 and B731 Clamping and Support systems 16 50094 EN rev 0 2020 03 3 6 How to use B260 NOTE Clamp positions 0 1 2 3 are shown on the datasheet ...
Страница 17: ...Clamping and Support systems Car O Liner Group AB 50094 EN rev 0 2020 03 17 Figures 1 6 show tightening order for B260 Note All bolts must be tightened by hand max torque 150 Nm B260 E4 2 1 3 5 4 B260 E5 4 3 2 1 6 5 ...
Страница 18: ... 2 pcs E175 E141 1 and E130 2 are included For best recommended use of the pulling support see illustrations below For B260 setup Place the Clamp Support around one of the clamps 3 when supporting the high clamp B260 setup For B250 setup Place the Clamp Support on the bolt 4 when supporting the high clamp B250 setup Torque Bar E175 Torque Bar E175 1 2 3 4 ...
Страница 19: ...r conversion examples for B731 users Conversion examples when data sheet are showing B250 H1 and H3 Support Spacers H1 mounted upside down in the E2 Clamp are replaced by H6 B250 H1 is replaced by B250 H4 B250 H3 is replaced by B250 H4 Note The difference in clamping height will only affect Car O Mech users ...
Страница 20: ...1 Clamping and Support systems 20 50094 EN rev 0 2020 03 3 9 Clamping Jaw Conversion examples for B731 users B260 E9 is replaced by B260 E91 Note B260 E91 can always replace B260 E9 but not the opposite B260 E4 is replaced by B260 E5 ...
Страница 21: ...up AB 50094 EN rev 0 2020 03 21 B250 E2 has a new partner B250 E21 B250 E1 is replaced by B250 E2 and B250 E21 Note B250 E21 can be used as B250 E2 It is made for the tight clamping For really tight clamping use the standard M20 nut 1 in the recessed pocket 1 ...
Страница 22: ...B731 Clamping and Support systems 22 50094 EN rev 0 2020 03 B250 E21 can not be used together with B250 G1 Please use B250 E2 together with B250 G1 B156 A5 is replaced by B156 A20 Note A20 can always replace A5 but not the opposite ...
Страница 23: ...3 23 4 Spare parts The spare parts required for maintaining the Clamping and Support Systems are listed in this chapter Note Use only genuine Car O Liner spare parts in any repairs 4 1 B73 Clamping and Support System 1 2 3 4 5 6 7 13 9 8 12 11 10 16 14 15 26 25 24 23 21 22 17 18 20 19 ...
Страница 24: ...2 30651 Adapter B156 A2 9 2 30657 Adapter A5 10 2 30658 Adapter A6 11 2 30662 Threaded bushing A10 12 2 32258 Adapter A14 13 2 30706 Support B250 G1 14 4 30696 Nut 15 4 30701 Support 16 2 30649 Threaded bushing B156 B3 17 2 30656 Threaded bushing B5 18 2 30660 Threaded bushing B6 19 2 30664 Threaded bushing B10 20 2 30665 Threaded bushing B11 21 2 31540 Nut M6M M20 Class 8 FZB 22 2 31509 Washer BR...
Страница 25: ...B731 Clamping and Support systems Car O Liner Group AB 50094 EN rev 0 2020 03 25 4 2 B731 Clamping and Support System 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 26 25 24 27 28 29 30 31 32 33 34 ...
Страница 26: ...2 2 30665 Threaded bushing B11 13 2 36445 Threaded bushing B15 14 2 36444 Threaded bushing B14 15 4 30720 Screw M20x320 16 4 30719 Screw M20x220 17 4 30714 Support B250 H4 18 4 49962 Clamping jaw E91 19 4 33642 Support B250 H6 20 2 30707 Support B250 G2 21 2 30653 Washer B156 C1 22 2 30651 Adapter B156 A2 23 2 30652 Adapter B156 A3 24 2 36440 Wedge B250 G3 25 4 30696 Nut 26 6 30701 Support 27 2 50...
Страница 27: ...250 Complete Position Quantity Part No Object 1 1 49845 Bottom plate 2 1 30710 Prism B250 3 12 31497 Washer TBRUB 17x30x6 fzb 4 2 30704 Mounting plate 5 3 31367 Screw M6S 16x100 8 8 FZB 6 8 31391 Screw M6S 16x50 10 9 Geomet 7 1 31387 Screw M6S 16x20 8 8 FZB 8 1 30711 Socket 3 6 4 3 5 1 2 8 7 6 3 ...
Страница 28: ...0700 Prism B260 2 1 49845 Bottom plate 3 1 30705 Measuring adapter B260 4 8 31391 Screw M6S 16x50 10 9 Geomet 5 12 31497 Washer TBRUB 17x30x6 FZB 6 2 31420 Screw MC6S M8x25 8 8 FZB 7 4 31367 Screw M6S 16x100 8 8 FZB 8 2 30704 Mounting plate 9 1 31387 Screw M6S 16x20 8 8 FZB 10 1 30711 Socket 11 1 30703 Washer B260 6 6 2 1 4 5 11 9 10 4 5 8 5 7 3 ...
Страница 29: ...y advanced collision repair equipment to the automotive aftermarket For more than forty years we have supplied the industry with innovative solutions technical development training and customer support Car O Liner is located in Gothenburg Sweden with manufacturing facilities subsidiaries and distributors located around the world Telephone 46 227 412 00 www car o liner se info car o liner se ...
