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13

CAUTION

Do not use steel brushes, steel wool, sandpaper or emery cloth
to clean surfaces, as these will damage the plating. Do not use
cleaning solvents. Solvents can cause crazing or cracking of
the plastic cell containers or covers. Use of solvents will void
the warranty.

4. Attach intercell connectors or cable/lugs from the positive post of

one unit to the negative post of the next cell or unit for series
connection. If the units are mounted on more than one tier make
certain to follow the polarity convention, positive post to negative
post. Inter-tier and inter-row connections are typically made with
cables with lugs on both ends. Do Not Use Steel or Cadmium
Plated Lugs.

5. Large batteries may use “Terminal Plates” to accommodate

multiple cable connections. There are a variety of optional terminal
plates available from C&D Technologies, Inc., Inc. Terminal plates
should be clean and prepared in the same manner as the intercell
connectors.

4.2 Polarity of assembled units/cells and inter-row, inter-tier

connections

Cell/unit polarities have been marked by a raised mark in the covers to
provide proper interconnection between cells. When connecting
cells/units be sure that all terminals, including inter-tier, have been
connected positive (+) to negative (-) from one cell/unit to another
throughout the battery.

4.3 Connecting and torquing battery terminal posts

Liberty Series 1000 batteries are available in various sizes and volt-
ages as described in Table 2 and with corresponding Ampere-hour
ratings at the 8 hour rate of discharge: 80 Ah, 100 Ah, 125 Ah, 200
Ah, 300 Ah, and 600 Ah. The units are connected positive to negative
from one unit to another unit in a series arrangement. This is accom-
plished by fastening the tin plated connector (used on larger size
units) or lugs found on cables (for smaller size units) from the positive
terminal of a unit to the negative terminal of the next unit. The lug or
connector is secured with the appropriate terminal hardware
described in Table 2 and tightened to the torque value specified in
Table 2.

Connect cells/units with the stainless steel hex head bolts and 
washers in accordance with the connecting instructions for the
system. Torque all connections to the proper torque value shown in
Table 2.

It is recommended that the top tier of connectors be installed first on
multi-tier racks, then the second and so on, working from the top
down. This may avoid short circuiting connected groups of units in
lower tiers.

LS 12-100 Inter-Tier Connection

LS 12-100 Inter-Rack Connection

Содержание LIBERTY 1000 Series

Страница 1: ...LIBERTY SERIES 1000 Valve regulated Lead Acid Batteries Installation and Operating Instructions RS 990...

Страница 2: ...HYDROGEN BUILD UP EVEN DURING EQUALIZE CHARG ING NEVER INSTALL BATTERIES IN A SEALED CABINET OR ENCLOSURE IF YOU HAVE ANY QUESTIONS CONTACT YOUR LOCAL C D TECHNOLOGIES AGENT THIS BATTERY CONTAINS SULF...

Страница 3: ...is not a warranty Each standby battery is sold subject to a limited warranty which is in place of all other warranties express or implied including the warranties of merchantability or fitness for a p...

Страница 4: ...cdtechno com Recombination A More Efficient Design In addition to eliminating the need for watering the uniquely efficient recombination design also makes Liberty Series 1000 batteries lighter and mo...

Страница 5: ...C National Electric Safety Code ANSI C2 1993 or latest revision Copies may be obtained by writing The Institute of Electrical and Electronic Engineers Inc 345 East 47th Street New York NY 10017 USA AN...

Страница 6: ...es SECTION 3 INSTALLATION AND ASSEMBLY 8 3 1 Location and preparation 3 2 Ventilation 3 3 Modular rack assembly 3 4 Relay rack assembly 3 5 Optional steel jackets for batteries units operating in a de...

Страница 7: ...tting batteries into storage 3 9 Record keeping PART 3 TROUBLE SHOOTING and AVOIDING BATTERY DEGRADATION and RECOGNIZING PROBLEMS 26 SECTION 1 HOW TO AVOID BATTERY DEGRADATION 26 1 1 General informati...

Страница 8: ...present make a notation on the delivery receipt before you accept the shipment delivery Note Freight Carriers generally require that the carriers representative inspect concealed damage within 15 days...

Страница 9: ...F 25 C and is six months for Liberty Series 1000 valve regulated cells Do not allow the electrolyte to freeze as this will destroy the battery and can cause a potentially hazardous condition and leaka...

Страница 10: ...al charge refresh charges during storage and float charge readings as described in initial charge Part 2 Section 1 2 using RS 1511 of this manual and retain the readings in your files for future refer...

Страница 11: ...mm Characteristics diameter threaded diameter threaded diameter threaded diameter threaded brass insert 0 50 brass insert 0 50 brass insert 0 50 brass insert 0 75 in 13 mm deep in 13 mm deep in 13 mm...

Страница 12: ...h 1 4 20 Fasten with 1 4 20 Fasten with 1 4 20 stainless steel stainless steel stainless steel stainless steel hex bolt washer hex bolt washer hex bolt washer hex bolt washer Tightening torque 110 in...

Страница 13: ...room may be provided conventional tiered racks may be appropriate 3 4 Relay Rack Assembly Battery units can be mounted in standard 19 and 23 48 cm and 58 cm relay rack frames A typical C D Technologie...

Страница 14: ...the cells and flame arresters Avoid creating sparks or exposing cells to open flames that could ignite the gasses produced by a charging battery 4 1 Preparing electrical contacting surfaces All electr...

Страница 15: ...nits be sure that all terminals including inter tier have been connected positive to negative from one cell unit to another throughout the battery 4 3 Connecting and torquing battery terminal posts Li...

Страница 16: ...responsibility of the user to check connections All connections should be checked at regular intervals to ensure that connections are clean and tight Never operate a battery with loose or corroded co...

Страница 17: ...nbalanced discharging and charging of cells As a consequence this can produce unequal float voltages of the connected cells and individual strings can sustain a loss of performance and capacity result...

Страница 18: ...and secured before turning on the charger Perform a voltage test to assure proper connection Section 4 4 CAUTION If the proper polarities are not observed when charging the battery the battery or gro...

Страница 19: ...d in Table 3 and continue charging at this voltage for the time specified Next put the battery at the recommended float voltage for a 17 TABLE 3 CHARGE VOLTAGES FOR LIBERTY SERIES 1000 CELLS CHARGE VO...

Страница 20: ...hat all individuals who could be operating near the battery read the warning that is intended to inform the individuals of basic safety practices SECTION 2 BATTERY OPERATION 2 1 Float charging Standby...

Страница 21: ...5 Amperes per 100 Ampere hour battery rating Higher charging currents could potentially destroy the battery by overheating This heating can subsequently cause more current to flow creating a vicious c...

Страница 22: ...f 0 25 percent Battery voltage must be measured at the battery not at the system connection This type of instrumenta tion is also particularly useful in recording individual cell potentials SECTION 3...

Страница 23: ...ully charged battery and balanced cell potentials This may require an equalize charge or in cases of sulfation other action Consult the C D Technologies Technical Service Department at the address or...

Страница 24: ...llowing effects on a lead acid battery Increases capacity Shortens life Increases internal discharge or local action losses Lowers cell voltage for a given charge current Raises charging current for a...

Страница 25: ...1000batteries can tolerate a temperature up to 120 F 49 C with significant de rating of expected life They must be contained in the optional steel jacket if temperatures are expected to exceed 100 F 3...

Страница 26: ...ial installation when installers may be tempted to use a portion of the battery to power their equipment particularly prior to installation of electrical service The use of tap connections will void t...

Страница 27: ...1 found in the Appendix to record readings 1 BATTERY IDENTIFICATION 2 DATE OF REPORT 3 BATTERY FLOAT VOLTAGE 4 AMBIENT OPERATING AND STORAGE TEMPERATURES 5 DATE AND DESCRIPTION OF LAST EQUALIZING CHAR...

Страница 28: ...d not transferred from place to place in its service life Standby battery calendar life is affected by and may be reduced by repeated cycling Depth of discharge number of discharges rate of discharge...

Страница 29: ...uffer irreversible damage requiring replacement 1 4 Hydration A battery that has been severely over discharged and left in a discharged condition without immediate recharge is subject to damage known...

Страница 30: ...a consequence cell failures in one battery string and the subsequent loss of performance capacities of that string will result in higher loads in the lower resis tance interconnections of some paralle...

Страница 31: ...29 14 312...

Страница 32: ...30...

Страница 33: ...31 14 312...

Страница 34: ...32 14 332...

Страница 35: ...33...

Страница 36: ...34...

Страница 37: ...provided in the time period when the battery was purchased Always complete the record of initial charge float charge and ambient temperature as described in the initial charge section of this manual a...

Страница 38: ...loat voltage if first charge is provided within a short time after receipt of battery The system is finalized and float voltage is established to the battery Whenever equalize charge is delivered to t...

Страница 39: ...ocation Phone No Other System OEM Installation by BATTERY CHARGER SYSTEM INFORMATION USER INSPECTION C D TECHNOLOGIES INSPECTION C D Technologies Order No Appearance of Following Battery Items C D Tec...

Страница 40: ...__________Vdc __________Vdc _________Vdc Location Model Date Internal Cell Internal Cell Cell Volts Serial Connection Conductance Cell Volts Serial Connection Conductance No 2 000 No Resistance Impeda...

Страница 41: ...39 NOTES...

Страница 42: ...40 NOTES...

Страница 43: ...particular use or in any specific application or arising from any course of dealing or usage of trade The user is solely responsible for determining the suitability of the product s featured herein fo...

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