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21 

 

Part 6 – Electrical

 

*** See electrical schematics in Appendix B *** 

The appliance, when installed, must be electrically grounded in 
accordance  with  the  requirements  of  the  authority  having 
jurisdiction or in the absence of such requirements, with the latest 
edition of the National Electrical Code ANSI/NFPA No. 70. When 
the unit is installed in Canada, it must conform to the Canadian 
Electrical Code, C22.1, Part 1 and/or local Electrical Codes. 

All wiring between the appliance and field installed devices shall 
be  made  with  wire  having  minimum  220ºF  (105ºC)  rating. Line 
voltage  wire  external  to  the  appliance  must  be  enclosed  in 
approved conduit or approved metal clad cable.  

To  avoid  serious  damage, 

DO  NOT  ENERGIZE

  the  appliance 

until the system is full of water. Ensure that all air is removed from 
the pump housing and piping before beginning initial operation. 
Provide the appliance with proper overload protection

 

WARNING 

THIS  PRODUCT  MUST  BE  PROPERLY  GROUNDED 
BEFORE ANY ELECTRIC CURRENT IS APPLIED TO THE 
BLOWER OR CONTROLS! 

WARNING 

The  voltage  output  from  the  variable  frequency  drive  to  the 
combustion air fan is 230VAC, 3 Phase. 

AVOID

 contact with 

high voltage wiring 

This appliance uses a transformer to supply a low voltage control 
circuit. The voltage on the secondary side should be 24 to 28VAC 
when measured with a voltmeter. A secondary voltage of 21VAC 
or  less  supplied  to  24VAC components  may  cause  operational 
problems. A 4A circuit breaker is provided on the secondary side 
of the transformer. A tripped circuit breaker indicates a short in 
the 24VAC controls and must be corrected.  

6.1 

– Blower Motors 

The  VTech  uses  a  120V/1PH  electrical  supply  to  power  a  DC 
motor on the blower motor. On ignition, after safety checks are 
complete, the blower is provided with a signal to operate at soft 
start  level  for  burner  ignition.  After  main  burner  ignition  is 
established,  the  motor  receives  a  modulating  signal  from  the 
control corresponding to the rate of modulation necessary. 

6.2 

– Ignition Control 

All models use the same 120VAC/1PH electrical supply used to 
power blower to provide voltage for the ignition circuit, including 
the hot surface igniter.  

The  VTech  operates  with  a  Fenwal  Platform  Ignition  Module 
(PIM) to control firing rates from 20% - 100%. It is equipped with 
the latest flame supervision, combustion air blower control, DHW 
control and hot surface ignition technology. This allows for more 
efficient  water  heater  operation,  reduced  operating  costs, 
reduced emissions and improved load control. 

The operation of 

the 

VTech c

ontroller proves the presence of main flame using a 

flame sensor proof current (0.8µA). A status of Ignition Failed will 
be displayed on the main panel if the water heater fails to light 
after  three  (3)  consecutive  ignition  attempts. 

The  VTech 

controller  is  an  electronic  proportional  integrated  combination 
ignition  limit/operator  control  accurate  to  1°F  and  is  equipped 
with  a  PWM  output  signal  suitable  for  control  of  a  variable 
frequency motor drive for modulating fan speeds.

 

Each appliance has one ignition module, one hot surface igniter 
and  one  flame  sensor.  These  parts  are  not  repairable,  a  faulty 
ignition module or hot surface ignitor 

MUST 

be replaced with a 

new factory part. 

DO NOT 

use general purpose field replacement 

parts. Any modification or repairs will invalidate the warranty and 
may create hazardous conditions that result in property damage, 
personal injury, fire, explosion and/or toxic gases. 

Fenwal Platform Ignition Module 

 

Table 5: Ignition Module Connector Description 

Connector 

Connector Description 

J1 

LWCO, Alarm Contacts 

J2 

Not used 

J3 

Not used 

J4 

Ethernet connection to BTCII display 

J5 

Not used 

J6 

VTech ID Card 

J7 

Outlet Sensor/ High limit 

J8 

Blocked flue, low air proving switch 

J9 

Inlet sensor, stack sensor 

J10 

PWM signal to combustion air blower 

J11 

24Vac power 

J12 

24Vac gas valve 

J13 

Not used 

J14 

115Vac incoming power for HSI 

P1 

115Vac to HSI 

The  ignition  module  has  a  manual  reset  button  to  recycle  the 
control.  Pushing  the  reset  button  is  the  only  way  to  reset  an 
ignition module that is in lockout. 

Turning the main power “OFF” 

and then “ON” will not reset a lockout condition.

 

 

Содержание VTech 0080

Страница 1: ...one in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department A Qualified insta...

Страница 2: ...1...

Страница 3: ...trol Valve 16 4 4 Gas Pressure Switches 17 4 4 1 Low Gas Pressure 17 4 4 2 High Gas Pressure 17 4 5 Air Pressure Switches 17 4 5 1 Blocked Flue Switch 17 4 5 2 Low Air Switch 17 4 6 Combustion Air Blo...

Страница 4: ...ect all gas and flue connections Installation and service must be performed by CAMUS qualified factory trained service technicians Water heaters are heat producing appliances To avoid damage or injury...

Страница 5: ...465 0100 53 27 41 11 3 4 49 1 2 11 1 2 48 41 7 1 4 4 1 2 3 3 2 4 2 1 2 465 0125 66 27 54 11 3 4 62 1 2 11 1 2 61 54 7 1 4 4 1 2 3 3 2 4 2 1 2 520 0150 66 27 54 11 3 4 62 1 2 11 1 2 61 54 7 1 4 4 1 2 3...

Страница 6: ...222 840 258 977 317 1200 436 1650 0150 202 765 222 840 251 950 293 1109 365 1382 507 1919 0199 262 992 289 1094 327 1238 383 1450 478 1809 667 2525 0250 303 1147 337 1276 385 1457 456 1726 575 2177 8...

Страница 7: ...utomatically Fired Boilers ASME CSD 1 All water heaters conform to the latest edition of the ASME Boiler and Pressure Vessel Code Section II Where required by the authority having jurisdiction the ins...

Страница 8: ...ions can be taken to protect the appliance from damage If for any reason the unit is to be shut off where danger of freezing exists the following precautionary measures must be taken Shut off gas supp...

Страница 9: ...e As the pH number increases in numerical value the relative acidity of the discharge decreases The neutralized condensate may then be discharged into a suitable drain system without fear of damaging...

Страница 10: ...ng of Equipment and Air Supply for Appliances of the CSA B149 1 15 and CSA B149 2 15 installation code or applicable provisions of the local building codes Horizontal runs of vent pipe shall be secure...

Страница 11: ...engineer must be used to prevent the extra suction from decreasing the pressure at the breeching If the vent cannot support a negative draft under all conditions and a positive pressure will be develo...

Страница 12: ...asonry chimney must NOT be used to vent the products of combustion from a positive pressure appliance or any condensing appliances whether positive or negative pressure Category II III or IV As the VT...

Страница 13: ...the Building US Only If combustion air is drawn from inside the building the mechanical equipment room does not receive air from outside via louvers or vent openings and the water heater is not equipp...

Страница 14: ...armful to the water heater but can be unsightly The steam can also cause discoloration on exterior building surfaces Adjacent brick or masonry surfaces should be protected with a rust resistant sheet...

Страница 15: ...st be free of contaminants o Incorrect installation and or location of the air inlet cap can allow flue products to be drawn back into the appliance This can result in incomplete combustion and potent...

Страница 16: ...c Venting Kits can be ordered to provide venting and combustion air supply through one opening Vent air pipe still limited a maximum 100 equivalent feet 30 5M in length each Horizontal Concentric Vent...

Страница 17: ...combustion air inlet to any other appliance 12 15 cm for appliances 100 000 Btuh 30kW 36 91cm for appliances 100 000 Btuh 30kW 9 23 cm for appliances 50 000 Btuh 15kW 12 30cm for appliances 50 000 Btu...

Страница 18: ...Use a cold mirror or the flame of a match or candle 6 After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above ret...

Страница 19: ...appliance the complete gas train and all connections must be purged of air and tested using soap solution The appliance and its individual gas shut off valve must be disconnected from the supply pipin...

Страница 20: ...witch opens during operation the unit will lock out 4 6 Combustion Air Blower The VTech use a modulating air fan to provide combustible air gas mix to the burner and push the products of combustion th...

Страница 21: ...r mounting flange provides a flame view port and the mounting point for the hot surface igniter and the flame sensor The hot surface igniter and flame sensor are removable from the burner mounting fla...

Страница 22: ...is loop becomes the Point of No Pressure Change since the pressure at this point will remain constant regardless of pump operation In this case always pump away from the expansion tank connection and...

Страница 23: ...ctivated Whenever an appliance is supplied with both an auto reset and manual reset high limit always set the auto reset limit 10 F 5 5 C below the manual reset limit to prevent nuisance tripping 5 5...

Страница 24: ...ecessary 6 2 Ignition Control All models use the same 120VAC 1PH electrical supply used to power blower to provide voltage for the ignition circuit including the hot surface igniter The VTech operates...

Страница 25: ...ON and OFF high limit adjustment pre and post purge time adjustments modulation rate limiting light off firing rate clock adjustment and Celsius or Fahrenheit unit selection The VTech control also of...

Страница 26: ...Automatic Reset Codes Description 0 None 29 Burner switch turned OFF 30 Burner switch turned ON 47 Flame rod to ground leakage 49 Abnormal 24Vac voltage 50 Modulation Fault 61 Anti short Cycle 62 Fan...

Страница 27: ...y USER TANK TOP Real time water temperature at the top of the tank USER TANK BOTTOM Real time water temperature at the bottom of the tank USER TANK AVG Average water temperature between the top and bo...

Страница 28: ...us DIFF OFF Default 2 F Range 0 F to 15 F USER DIFF Defines the range below DIFF OFF to modulate heating output Default 15 F Range 2 F to 60 F 7 4 3 Monitor Menu Menu Description The MONITOR MENU allo...

Страница 29: ...ghest recorded temperature at the tank bottom sensor USER TANK T HIGH Highest recorded temperature difference between the tank top and tank bottom sensors 7 4 4 Time Menu Menu Description The TIME MEN...

Страница 30: ...takes place Adjustment of the display units to metric is through this menu Level Parameters Adjustable LOGIN ACCESS Used to login to the control at the installer level to have access to more advanced...

Страница 31: ...material Material corresponds to stack temperature limits to protect the venting from damage by overheating 1 PVC 149 F 2 CPVC 194 F 3 PPS Polypropylene 230 F 4 SS Stainless Steel AL29 4C 250 F INST F...

Страница 32: ...MIN MOD Minimum blower modulation speed as percent of full firing rate Set at factory INST START MOD Blower modulaiton speed at light off Set at factory INST MAX MOD Maximum blower modulation speed as...

Страница 33: ...ton This level is restricted to the installer and requires a code to access Default AUTO control decides operaiton based on programmed settings Option OFF force disable Option HAND force enable Level...

Страница 34: ...found in the gas train or related components DO NOT operate an appliance with a leak in the gas train valves or related gas piping Do not attempt to fire the unit with insufficient gas supply pressure...

Страница 35: ...ntil combustion levels are satisfied Once settings are complete continue to run the machine for at least 5 minutes and record the final combustion data 8 3 3 Flame Monitoring Throughout the combustion...

Страница 36: ...wer Annual The combustion air blower should be inspected annually to ensure it is not blocked with dust or debris The fan opening should be inspected for signs of contaminants or any other air restric...

Страница 37: ...M FAILURE MODE ANALYSIS Incoming Power Two wires interchanged No effect on safety Live and Neutral wires are interchanged Transformer Tripped The 24Volts and 120 Volts wired are interchanged Transform...

Страница 38: ...ottom sensor open Tank Top sensor open Flue sensor open Verify that the sensors are connected Verify that they are wired correctly Measure the resistance of the sensors 10k sensors Replace the sensor...

Страница 39: ...re switch Low Gas Pressure Tripped YES Low gas pressure switch C6097A N O set to 3 w c YES Check incoming gas pressure and reset low gas pressure switch NO Turn blocked flue switch set screw 1 2 turns...

Страница 40: ...is selected and PVC venting is used the setpoint must be reduced to below 150o F to avoid nuisance flame failures If a setpoint greater than 150o F is required venting with CPVC AL29 4C 316LL or PPE...

Страница 41: ...38 Appendix A Electrical Schematics...

Страница 42: ...39 Appendix B Parts Exploded View...

Страница 43: ...40 Appendix B Controls Figure A Control Board Figure B Front Cover Assembly...

Страница 44: ...41 Appendix B Gas Train Figure C Gas Train Figure D Circulator Assembly...

Страница 45: ...6 01023 000 x x x x x x x x 9 1 Gas Valve 918 10250 000 x 833 25180 000 x x 833 25178 000 x x x x x x 10 1 1 2 SCH40 Pipe T B E 8 LG x x x x x x 3 4 SCH40 Pipe T B E 7 LG x 1 SCH40 Pipe T B E 6 LG x x...

Страница 46: ...000 x 32 1 VT Circulator Piping Assembly 857 04406 001 x x 857 04405 001 x x 857 04404 001 x x x x 857 04403 001 x 33 1 Tank Bottom Sensor 817 04468 000 x 34 1 Tank Top Sensor 817 11088 000 x 35 1 Ven...

Страница 47: ...________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ________________...

Страница 48: ...heat exchanger is deemed to be repairable by CAMUS the repaired heat exchanger will be returned to the customer and a credit will not be issued Heat Exchanger shall be warranted for 20 years of the a...

Страница 49: ...ing boilers as well as a supplier of specialty HVAC products Our service line is open 24 hours 7 days a week The CAMUS CERTIFIED seal assures you that Reliability Efficiency Serviceability are built i...

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