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CPS-EX3000 MANUAL 

Camtec Power Supplies GmbH  -  Gewerbestrasse 30  -  DE-76327  Pfinztal / Germany   

P.3/21 (07/2017.01.3) 

Tel. +49 (721) 46596 - 0  Fax +49 (721) 46596 - 77    

www.camtec-gmbh.com

   -   

[email protected]

 

(Subject to alterations. This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death) 

 

Features

 

 

Idling behavior

 

The CPS-EX Series is permanently open-circuit proof. When an output 
voltage is preset it comes stable. If a load is switched suddenly, the unit 
stabilized within <1ms. An overshoot of the output voltage is irrelevant. 
 

Start behavior

 

The power supply has a start delay of 1s to stabilize all measuring circuits 
for the interface messages accurately. The power supply starts with a 
ramp (soft start) of 100ms. The output voltage does not overshoot - 
regardless of whether a load is connected or not. 
 

Galvanic isolation and insulation

 

The switching power supply is galvanically isolated between the input and 
the output. All major digital inputs and outputs of the interface are 
electrically isolated. 
 

V programming (Ureg) 

The output voltage of the CPS-EX power supply can be adjusted by a 
control signal. The setting is linear to the input signal. The power supply 
operates data stable even at all output voltages. 

 

C programming (Ireg) 

The output current of the CPS-EX power supply can be adjusted by a 
control signal. The setting is linear to the input signal. The power supply 
operates data stable even at all output currents.

 

 

V Monitor (Umon) 

The power supply provides real-time monitoring of the output voltage. It is 
the exact and real value at the output terminals. If the sense line is used, 
the real value is measured directly at the load. The latency signal preset to 
the measured value is negligible since the control circuit is constructed 
completely analogously.

 

 

C Monitor (Imon) 

The power supply provides real-time monitoring of the output current. It is 
the exact and real value at the output terminals. The latency signal preset 
to the measured value is negligible since the control circuit is constructed 
completely analogously. 
 

Constant Voltage or Constant Current Mode (CV/CC)

 

The device can be operated as a DC voltage source or a constant current 
source. The operating mode is signaled on the interface.

 

 

Auxiliary Voltage (AUX)

 

The devices feature a 12V / 500mA auxiliary voltage to operate external 
peripheral. 
 

Potentiometer Internal Control (Uadj/Iadj) 

If the power supply shall only set with the built-in internal potentiometers, 
the use of the internal reference voltage is possible. The power supply 
requires no external signals and can operate completely autonomously. 
 

Potentiometer External Control (Uadj/Iadj)

 

If the power supply shall only set with external potentiometers, the use of 
the internal reference voltage is possible. The power supply requires no 
external signals and can operate completely autonomously. 
 

Sense Mode 

The power supply has a sense mode to compensate for voltage drops of 
2V per load line. 
 

Fuse Mode

 

The unit can be operated in fuse mode. In the fuse mode, the unit is turned 
off and locked when it was more than 5 seconds in constant current mode 
to protect a connected defect load. The lock can be controlled remotely or 
repeal by disconnection from the mains again. 
 

Continuous Mode

 

The unit can be operated in continuous mode. In the continuous mode, the 
power supply provides constant current mode in a continuous flow and no 
ticker-operation. 

 

Master-Slave Mode (Ureg-OUT/Ireg-OUT) 

The master-slave mode can be defined in the parallel operation. One device can 
be set as the master, the other involved network units act as a slave and the 
setting signals follow current / voltage, which are commanded by the Master. This 
ensures that all devices are operated synchronously. 
 

Current Share Bus (CS)

 

In parallel operation, the involved network components communicate with each 
other and share the total power evenly to each other. 
 

Remote Shutdown (SD) 

All CPS-EX devices have a remote shutdown (open collector or switching 
contacts). 
 

Inhibit Mode (Interlock) 

The inhibit circuit reliably prevents unintentional starting of the power supply. The 
control loop is internally locked. Since this blocking is done progressively it is 
active even when the control signal, is missing due to a cable break or temporarily 
suspend. A premature restart of the power supply is prevented. 
The inhibit input can be connected to a relay or switch. If the contact is interrupted, 
the power supply is switched off. If the contact is closed again, the power supply 
restarts.

 

 

DC and AC Fail 

By DC-fail the power supply reports that the power output is disabled. 
By AC-fail the power supply reports an AC undervoltage. Both signals have 
separate outputs. Each of them can be selected between NO and NC.

 

 

Over Voltage Protection (OVP) 

On the interface is a message signal. Until the abolition of the fault the device 
switches off. 
 

Over Current Protection (OCP)

 

On the interface is a message signal. Until the abolition of the fault the device 
switches off. 
 

Temperature Control (TEMP)

 

The operating temperature of the power supply can be monitored via a signal 
applied to the interface output. 

 

Temperature Alarm (TA)

 

If the device is in the critical range, a warning signal is applied to the interface. 
 

Over Temperature Thermal Shutdown (OT)

 

The device has a thermal monitoring: shutdown with automatic restart. The OT 
signal is applied to the interface.

 

 

Fan Failure Monitoring (FF)

 

If it comes to a fan failure or blocking, a signal is applied to the interface. The 
speed signal of the fan is monitored. Thus, even a creeping fault is detected at an 
early stage and there is a warning long sold separately in front of a fan failure. 
 

3D Heat Dissipation)

 

Our aligned and controlled heat dissipation design opens possibilities that are 
formerly being reserved to custom design power supplies: Steplessly hard mount 
of the CPS-EX2000/3000 power supply modules in a 3D-room. 
In practice that means that one can mount the modules into every angle 
imaginable. Our 3D heat dissipation (3D-HD) ensures optimal cooling in each 
mounting position you may consider. 

 

Design-to-Service:

 

Most recorded failures in the field concern the signal interface of a power supply. 
Camtec offers new concept of design-to-service that allows the customer easily to 
exchange the interface himself in the field. The analogue and digital interfaces 
apply plug & play self calibrating and can be used independent from the model 
CPS-i/EX/EP 2000 & 3000 Thus, system down cost is being reduced and only a 
small amount of spare parts need to be stocked by the customer. 
 
 
 
 
 

 

 

Содержание CPS-EX3000

Страница 1: ... Real time I V monitoring Reference voltage f autonomous programming CSB Current Share Bus Inhibit for safe interlocking Remote Shutdown Sense mode Power Good Relay DC ok Precise dynamics on load change Series parallel operation up to 100kW EMC conducted class B radiated class A Efficiency 92 94 PFC Powerfactor 0 99 Variable controlled fans from Papst Long lifetime under hard operation Solid 2U an...

Страница 2: ...est standards of safety and interference suppression The device was developed in accordance with the requirements of EN61010 1 EN61010 2 201 EN62368 1 and the EMC standards EN55032 conducted Class B radiated Class A The mechanical design of the CPS EX3000 device series is unique It is the first power supply line in the world market which can be flexibly adapted to any installation situation The fo...

Страница 3: ...t load The lock can be controlled remotely or repeal by disconnection from the mains again Continuous Mode The unit can be operated in continuous mode In the continuous mode the power supply provides constant current mode in a continuous flow and no ticker operation Master Slave Mode Ureg OUT Ireg OUT The master slave mode can be defined in the parallel operation One device can be set as the maste...

Страница 4: ...ise Time and Latency 0V Voutmax 15ms over all Accuracy Ureg 0 5 Ireg 1 Umon 0 5 Imon 1 Uref 1 Temperature Control yes thermal shutdown autorecovery 70 C outside measuring point distance 10mm Hold Up Time 20ms 230Vac mains buffering at full load Inrush Current 14 6Aeff 20 7Apeak 230Vac active electronic inrush protection no simple NTC Startup Delay typ 1s Softstart typ 100ms Ambient Temperature 20 ...

Страница 5: ...lure Open Collector 8 INH Output Signal Inhibit Active Open Collector 9 OT Output Signal Over Temperature Open Collector 10 TA Output Signal Temperature Alarm Open Collector Early warning 11 OCP Output Signal Over Current Protection Open Collector 12 CC Output Signal Constant Current Mode Open Collector 13 OVP Output Signal Over Voltage Open Collector 14 CV Output Signal Constant Voltage Mode Open...

Страница 6: ...01 3 Tel 49 721 46596 0 Fax 49 721 46596 77 www camtec gmbh com info camtec gmbh com Subject to alterations This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death Schematic of the internal circuits CON1 4 NC NC ...

Страница 7: ... C 250Vac 20A Neutrik PowerCon 3x2 5 mm Neutrik NAC3FCA Copy of the original instruction http www neutrik com de powercon powercon 20 a nac3fca Interface pluggable Push Pull Connectors from Weidmueller included Input Power Connector Neutrik NAC3FCA included Output Power Connection M8 Powerbars Lock Pins snap into the 2U 3U 19 subrack WARNING OUTPUT CONNECTION INSTRUCTION Mount the cable lugs direc...

Страница 8: ...sted analog control signal The monitor signal is analog linear to the output voltage The monitor signal for current and voltage is the real value that is measured directly at the output of the power supply If a sense line is connected to compensate for the voltage drop across the load lines the monitor signal is exactly the value that is measured at the connection point of the sense line The descr...

Страница 9: ... To avoid interference twist the sense lines To reduce inductive effects we recommend that the load lines position is close to each other To supply a pulsating load the use of an electrolytic capacitor and a cermic capacitor has proved The internal Over Voltage Protection OVP of the power supply controls the DC power directly to the DC output terminals In case of an error the OVP acts automaticall...

Страница 10: ...or message An uneven load and thus premature aging of the participating devices is prevented Connect CON3 contact 5 CS to contact 13 of the slave Are other devices involved in the parallel operation you may grind the CS bus through from unit to unit The current division between the devices will be performed automatically The accuracy of the current distribution is 5 at Iout 0 5 x Iout max Derate t...

Страница 11: ...iliary Voltage 12V AUX The power supply offers an auxiliary voltage 12V 500mA The accuracy is 500mV Ripple Noise 30mVpp The auxiliary voltage is not affected by the control signals Standby SB Shutdown SD and Inhibit INH and remains always active Between auxiliary voltage and the power output is a reinforced Isolation of max 400Vdc and a basic isolation of max 600Vdc working voltage DC OK Relay DC ...

Страница 12: ...ge signal CC is low because the power output is switched off The change between the CV and the CC mode is automatic Please pay attention to the DIP switch setting of the Fuse Mode to avoid provoking malfunction CC Mode Over Current Protection in the Fuse Mode OCP The alarm signal OCP is high when the constant current operation appears for more than typical 5s Fuse Mode DIP switch S12 0 Output Open...

Страница 13: ...IA1 A Value UA2 V Value IA2 A Pmax IA1 IA2 CPS EX3000 012 15Vdc 160A 12Vdc 200A 2400 2400W CPS EX3000 024 30Vdc 100A 24Vdc 125A 3000 3000W CPS EX3000 036 45Vdc 66 7A 36Vdc 83A 3002 2988W CPS EX3000 048 58Vdc 51 7A 48Vdc 62 4A 2999 2995W CPS EX3000 072 90Vdc 33 3A 72Vdc 41 6A 2997 2995W CPS EX3000 110 150Vdc 20 0A 110Vdc 27 2A 3000 2992W CPS EX3000 220 300Vdc 10 0A 220Vdc 13 6A 3000 2992W Inrush Cu...

Страница 14: ...ternal components used only the models with an output voltage of 48Vdc and later are approved for series operation Other power supplies are not approved for series operation above 60Vdc If the units are remotely controlled via the analog interface it is compulsory to use a potential free control voltage Parallel Operation N 1 Decoupling To increase the overall power of the power supply up to 5 uni...

Страница 15: ... Germany P 15 21 07 2017 01 3 Tel 49 721 46596 0 Fax 49 721 46596 77 www camtec gmbh com info camtec gmbh com Subject to alterations This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death ...

Страница 16: ...ng damage can happen to the power supply unit For the field test owner follow the below instruction a Use suitable test equipment raising the voltage slowly b Short circuit L1 and N and all the DC output terminals c Use only test voltages of 50 60Hz The outputs are unearthed and therefore they have no resistance to GND PE d If the residual voltage is 60Vdc observe the safety standards Use only spe...

Страница 17: ...sult in injury or death Mechanics Aluminium housing IP20 Cooling is achieved via front to rear fans To ensure adequate heat dissipation 50mm to the front and 150mm blockade free distance from the device back wall must be guaranteed The harnesses are to be designed and installed to that the air outlet of the unit is not being blocked In a rack mounting of multiple subracks the rear distance of the ...

Страница 18: ...w camtec gmbh com info camtec gmbh com Subject to alterations This product is not designed to be used in applications such as life support systems wherein a failure or malfunction could result in injury or death 19 Subrack 2U 3U 2U Subrack for 1 3 CPS EX3000 with up to 9kW continuous power 3U Subrack for 1 5 CPS EX3000 with up to 15kW continuous power ...

Страница 19: ...o custom design power supplies Steplessly hard mount of the CPS EX2000 3000 power supply modules in a 3D room In practice that means that one can mount the modules into every angle imaginable Our 3D Heat Dissipation 3D HD ensures optimal cooling in each mounting position you may consider All you may consider is to make sure that at least a distance of 5cm 2 Inch to the front cooling slots and 15cm...

Страница 20: ...ce 3041111001CA CPS EX3000 024 R2 24Vdc model incl analogue interface 3041111002CA CPS EX3000 036 R2 36Vdc model incl analogue interface 3041111003CA CPS EX3000 048 R2 48Vdc model incl analogue interface 3041111004CA CPS EX3000 072 R2 72Vdc model incl analogue interface 3041111005CA CPS EX3000 110 R2 110Vdc model incl analogue interface 3041111006CA CPS EX3000 220 R2 220Vdc model incl analogue int...

Страница 21: ...olts or operation outside the specified herein specification or in an unsuitable environment has the immediate loss of warranty to follow We disclaim any responsibility for any resulting damage to persons or things 4 Note The device must not be operated without an upstream circuit breaker CB We recommend the use of B Type 25A It is prohibited to use the unit without PE It may be necessary upstream...

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