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5

9. Carefully slip contact tip over wire

and screw tip into torch end. Install
nozzle by twisting clockwise while
pushing onto torch (See Figure 5).
Cut wire off approximately 1/4 inch
from nozzle end.

Welder duty cycle is the percentage of
actual weld time that can occur in a ten
minute interval. For example, at a 10%
duty cycle, actual welding can occur for
one minute, then the welder must cool
for nine minutes.

Internal components of this welder are
protected from overheating with an
automatic  thermal switch. 

A yellow

lamp is illuminated on the front
panel (on/off switch) if the duty cycle
is exceeded

. Welding operations may

continue when the yellow lamp is no
longer illuminated.

To change between flux wire and MIG
wire the polarity must be changed.

1. Remove the wire feed door.

2. Locate red (+) and black (-) polarity

connectors just below wire feed
mechanism (See Figure 6).

3.

For MIG welding with gas

,

Connect torch cable from wire feed
mechanism to red (+) polarity
connector then connect work cable
to black (-) connector.

4.

For flux-core welding

, connect

torch cable from wire feed
mechanism to black (-) polarity
connector then connect work cable
to red (+) connector.

Improper handling 
and maintenance of

compressed gas cylinders and regulators
can result in serious injury or death!
Always secure gas cylinders to tank
bracket kit, a wall or other fixed support
to prevent cylinder from falling over.
Read, understand and follow all
compressed gas and equipment
warnings in the safety instructions.

NOTE: 

Shielding gas is not required if

flux-cored welding wire is used.

There are 3 types of gas generally used
for gas metal arc welding; 100% argon,

a mixture of 75% argon and 25%
carbon dioxide (C25) or 100% carbon
dioxide. The 75/25 mixture is
recommended for general steel welding.
For aluminum welding, use 100% argon.
Cylinders of either type gas may be
obtained at your local welding supply
outlet. Secure cylinder in place on your
welding machine or other support to
prevent the cylinder from falling over.

The regulator provides a constant
shielding gas pressure and flow rate
during the welding process. Each
regulator is designed to be used with a
specific gas or mixture of gases. The
argon and argon mixture use the same
thread type. The 100% carbon dioxide
uses a different thread type. An adapter
is available at your local welding gas
supplier to change between the two.

Cylinder gas is under
high pressure. Point
cylinder outlet away
from yourself and any
bystanders before
opening.

1. With cylinder securely installed, stand

on side of cylinder opposite cylinder
outlet then remove cylinder cap and
open valve slightly by turning
counterclockwise. When gas is
emitted from cylinder, close valve by
turning clockwise. This will blow out

Figure 5 - Torch Nozzle

Contact Tip

Nozzle

Torch neck

Contact Tip Markings

Mark

Wire Size

0.6 mm

.024"

0.8 mm

.030”

0.9 mm

.035”

Assembly 

(Continued)

Model WG2020

DUTY CYCLE / THERMOSTATIC
PROTECTION

POLARITY

Shielding Gas Preparation

Cap

CO

2

Adapter

ARGON OR

ARGON MIX

INSTALLATION

CO

2

INSTALLATION

Hose
Clamp

Figure 7 - Hookup

OR

OR

GAS TYPES

REGULATOR

HOOKUP PROCEDURE

Torch Cable

Work Cable

Torch

Work

Mig

+

Flux

+

Figure 6 - Cable connection

www.campbellhausfeld.com

Содержание WG2020

Страница 1: ...speed 6 Heat Selector Selects welding power Four selections are possible low 1 low 2 high 1 and high 2 Danger means a hazard that will cause death or serious injury if the warning is ignored Warning m...

Страница 2: ...ls Never attempt to use this equipment at current settings or duty cycles higher than specified on equipment labels Never use an electric arc welder to thaw frozen pipes Flying sparks and hot metal ca...

Страница 3: ...CGA Pamphlet P 1 from Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code for Safety in Welding and Cutting CSA Standard W117 2 from Canadian Standards Associati...

Страница 4: ...s for the welder are inside wire feed compartment Lift and remove wire feed cover to find handle workclamp etc 1 Slide handle into plastic ends as shown Fig 2 2 Place handle assembly on welder alignin...

Страница 5: ...Shielding gas is not required if flux cored welding wire is used There are 3 types of gas generally used for gas metal arc welding 100 argon a mixture of 75 argon and 25 carbon dioxide C25 or 100 carb...

Страница 6: ...ding The welding wire is live whenever the welder is turned on whether the trigger is pulled or not 1 Be sure to read understand and comply with all precautions in the General Safety Information secti...

Страница 7: ...the circuit to the weld wire an arc is formed between the end of the weld wire and the work piece This arc melts the wire and the work piece The melted metal of the weld wire flows into the molten cr...

Страница 8: ...age position and work piece material thickness all effect the speed of travel necessary for completing a good weld See Fig 11 When the speed is too fast the bead is narrow and bead ripples are pointed...

Страница 9: ...s that are joined at a 60 angle Remember to remove the slag before each pass for gasless process Welding Guidelines Continued PUSH VS PULL TECHNIQUE The type and thickness of the work piece dictates w...

Страница 10: ...rface is clean 1 Reload wire 2 Replace wire spool 3 Tighten tensioning screws if wire is slipping 4 Replace liner 5 Replace fuse on wire feed control board inside welder 1 6 amp For Information About...

Страница 11: ...2 18 Wire flux core 035 9mm diameter WE200500AJ 1 Ref No Description Part Number Qty Figure 16 Replacement Parts For Information About This Product Call 1 800 746 5641 Model WG2020 19 Spool adapter WC...

Страница 12: ...ntact with the base metal DC or Direct Current electric current which flows only in one direction The polarity or determines which direction the current is flowing DC Reverse Polarity occurs when the...

Страница 13: ...sens contraire des aiguilles d une montre pour diminuer la vitesse du fil 6 S lecteur de chaleur Pour choisir la puissance du soudeur Les quatre s lections possibles sont basse 1 basse 2 haute 1 et ha...

Страница 14: ...ssurer que toutes les pi ces conductrices soient isol es Porter des v tements protecteurs convenables et prendre ses pr cautions contre les chutes Ne jamais essayer d utiliser cet quipement aux r glag...

Страница 15: ...on S r des Bouteilles de Gaz Comprim Brochure CGA P 1 de l Association Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code pour la S curit concernant le Soudage e...

Страница 16: ...situ s dans le compartiment d alimentation de fil Soulever et enlever le couvercle d alimentation de fil pour trouver le manche la pince de soudeur etc 1 Glisser le manche dans les bouts en plastique...

Страница 17: ...rect des bouteilles de gaz comprim et des r gulateurs peuvent r sulter en blessures graves ou perte de vie Toujours fixer les bouteilles de gaz au DANGER n cessaire de support du r servoir un mur ou a...

Страница 18: ...rdement S assurer que le tuyau ne soit pas tortill 4 Se positionner encore au bord oppos de l orifice de sortie de la bouteille et ouvrir la soupape lentement Inspecter pour des fuites dans l endroit...

Страница 19: ...terrupteur sur le soudeur Le r glage de la chaleur utilis d pend sur la taille diam tre et du type de fil la position de la soudure et l paisseur de l objet Se r f rer aux sp cifications indiqu es sur...

Страница 20: ...SI Standard ANSI Z87 1 et des v tements protecteurs pendant l enlevage de la scorie Le d bris chaud et volant peut causer des blessures aux personnes dans l endroit Apr s avoir compl t la soudure atte...

Страница 21: ...et tout aluminium la buse devrait tre dirig e en avant de la flaque de soudure et devrait pousser la flaque travers de l objet de travail Pour de l acier pais la buse devrait tre dirig e dans la flaq...

Страница 22: ...a surface d attache soit propre 1 Recharger le fil 2 Remplacer la bobine de fil 3 Serrer les vis de tension si le fil patine 4 Remplacer la chemise 5 Remplacer la fusible sur la plaque de contr le d e...

Страница 23: ...2 18 Fil fourr de flux diam tre 0 035 po 0 9 mm WE200500AJ 1 19 Adaptateur de bobine WC500200AV 1 No de R f Description No De Pi ce Qt Figure 16 Pi ces de rechange Pour de l information concernant ce...

Страница 24: ...un joint entre deux pi ces qui sont align es approximativement dans le m me plan Crat re une flaque ou poche qui est produite quand l arc contacte le m tal commun CC ou Courant Continu courant lectri...

Страница 25: ...nito gira en sentido de las agujas del reloj para aumentar la velocidad del cable y en sentido contrario al de las agujas del reloj para disminuir la velocidad del cable 6 Selector de calor selecciona...

Страница 26: ...los r tulos del equipo Nunca utilice una soldadora por arco lectrica para deshielar tuber as congeladas Las chispas que saltan y el metal caliente pueden causar lesiones Mientras las soldadoras trabaj...

Страница 27: ...rk NY 10018 Refi rase a las Hojas de Datos de Materiales de Seguridad y las instrucciones del fabricante para metales cable recubrimientos y limpiadores UBICACI N La selecci n de la ubicaci n correcta...

Страница 28: ...miento de la soldadora Todos los accesorios de soldadura para la soldadora se encuentran dentro del compartimento de la alimentaci n de cable Levante y retire la cubierta de alimentaci n de cable y en...

Страница 29: ...ce 100 de arg n Los cilindros de cualquiera de estos dos tipos los puede obtener en su punto de venta local de suministros para soldadura Asegure el cilindro en su lugar en su m quina soldadora u otro...

Страница 30: ...inantes Estos contaminantes hacen dif cil la soldadura y producen malas soldaduras Todas las personas que operan este equipo o que se encuentren en el rea mientras el equipo est funcionando deben util...

Страница 31: ...cable y la pieza de trabajo El metal fundido del cable de soldadura fluye hacia dentro del cr ter y forma una soldadura con la pieza de trabajo tal como se muestra Figura 9 Principios b sicos de la s...

Страница 32: ...ida la perla es delgada y las ondulaciones de la perla son en punta tal como se muestra Cuando la velocidad es demasiado lenta el metal de soldadura se acumula y la perla es alta y ancha REMOCI N DE L...

Страница 33: ...de retirar el desecho antes de cada pasada para el proceso sin gas Pautas de Soldadura Continuaci n T CNICA DE EMPUJE VERSUS T CNICA DE JALADO El tipo y espesor de la pieza de trabajo determina hacia...

Страница 34: ...calor 1 Disminuya y mantenga la velocidad de propagaci n constante 2 Aumente el ajuste de calor 1 Utilice un cable seco y almac nelo en un lugar seco 2 Reduzca la velocidad del cable 1 Se ha excedido...

Страница 35: ...g 2 18 N cleo fundente del cable 0 9 mm 0 035 pulg de di metro WE200500AJ 1 No de No De Ref Descripci n Componente Cant Figura 16 Piezas de Repuesto Para informaci n acerca de este producto llame al 1...

Страница 36: ...a superficie de trabajo Metal de base el material que va a ser soldado Uni n plana una uni n entre las dos partes alineadas aproximadamente en el mismo plano Cr ter charco de metal fundido o bolsillo...

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