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INTRODUCTION

This service manual pertains to the disassembly and assembly of CAMCO’s Heavy Duty "E" Series Index Drive models
950E, 1150E, 1550E & 2050E.

This manual is to be used in conjunction with the General Service Manual, which describes the lubrication and general
maintenance of CAMCO Index Drives.

A cross section view of a typical CAMCO Heavy Duty "E" Series Index Drive model 950E, 1150E, 1550E or 2050E is
included in this manual.  Item numbers within this Service Manual refer to the cross section view.  Also included is a
generic Bill of Materials for your convenience in identifying and ordering spare or replacement parts.  Always provide
the serial number from the Index Drive when ordering spare or replacement parts.

Some users of Index Drives have facilities and trained personnel to accomplish service repair. You must determine the
extent to which intricate servicing should be done by your own maintenance personnel.  When in doubt, CAMCO rec-
ommends the assistance of a CAMCO trained serviceman when making repairs.

CAMCO suggests that it is best to completely remove all tooling from CAMCO's Heavy Duty "E" Series Index Drive
prior to completing repairs.   Realistically, removing all tooling from CAMCO's Heavy Duty "E" Series Index Drive is pro-
hibitive.  Tooling should be removed only as necessary in order to complete one or more of the following four related
procedures.  The degree of disassembly increases with the addition of each procedure.

1. Input Oil Seal Replacement

Usually all tooling can be left in place when replacing oil seals.  Removal of some portions of the drive package might
be required.  See the section titled "Oil Seal Replacement" in this Service Manual for complete details.

2. Cam Follower Replacement

If the machine builder has provided access to the cam follower screws, the tooling does not need to be removed.  Cam
followers can be replaced through the side access cover and follower access cover.  See the section titled "Cam
Follower Replacement" in this Service Manual for complete details.

3. Input Shaft and/or Cam Replacement

In most cases, the input shaft and cam can be removed without removing all tooling.  A section of the support struc-
ture and fixtures can be removed, or the support structure and fixtures can be lifted two to three feet above the unit
and supported by appropriate scaffolding.  CAMCO recommends using professional machinery riggers for this pur-
pose. The assistance of a CAMCO trained serviceman is recommended.  See the section titled "Input Shaft and/or
Cam Replacement " in this Service Manual for complete details.

Follower Wheel and/or Output Bearing Replacement

In most cases, the follower wheel and/or output bearing cannot be removed without removing the major portion of any
support structure and fixtures.  An overhead hoist, boom crane or similar device must be used to lift the follower wheel
and output bearing.  In some cases, the support structure and fixtures can be lifted two to three feet above the unit and
supported by appropriate scaffolding.  The follower wheel and output bearing can then be removed with a boom crane
or similar device.  CAMCO recommends using professional machinery riggers for this purpose. The assistance of a
CAMCO trained serviceman is recommended.  See the section "Follower Wheel and/or Output Bearing Replacement"
is this Service Manual for complete details.

WARNINGS AND CAUTIONS:

Statements in this manual proceeded by the words 

WARNING

or 

CAUTION

and printed in 

italics

are very important.

CAMCO recommends you take special notice of these during service or repair.

WARNING

Means there is the possibility of personal injury to yourself or others.

CAUTION

Means there is the possibility of damage to the CAMCO unit.

2

Содержание HEAVY DUTY SERIES INDEX DRIVES 1150E

Страница 1: ...is our responsibility to deliver this information to the end user of the CAMCO indexer Failure to deliver this could result in your liability for injury to the user or damage to the machine For copies...

Страница 2: ...CAM REMOVAL 13 CAM INSTALLATION 13 INPUT SHAFT INSTALLATION 14 INPUT PRELOAD TORQUE 15 SETTING CAM 15 FOLLOWER WHEEL AND OR OUTPUT BEARING REPLACEMENT 17 FOLLOWER WHEEL REMOVAL 17 OUTPUT BEARING REMO...

Страница 3: ...has provided access to the cam follower screws the tooling does not need to be removed Cam followers can be replaced through the side access cover and follower access cover See the section titled Cam...

Страница 4: ...put Shaft lbs Cam lbs Follower Wheel Output Bearing 950E 205 0 400 0 720 0 250 0 1150E 335 0 800 0 1200 0 325 0 1550E 600 0 1350 0 2665 0 1200 0 2050E 915 0 3950 0 4950 0 1265 0 CAUTION Disassembly an...

Страница 5: ...bling CAMCO units CAMCO recommends the assistance of a CAMCO trained serviceman whenever repairs are more involved than replac ing oil seals or cam followers TORQUE REQUIREMENTS FOR TIGHTENING SCREWS...

Страница 6: ...er shell Inspect followers for damage or radial looseness Looseness should not exceed 001 inch Do not confuse radial looseness with axial endplay End play will be from 03 to 06 inch as a normal con di...

Страница 7: ...ng lip that is turned back cut or otherwise damaged should be replaced and not used 1 2 Likewise if the outer face or outside diameter is bent or otherwise dam aged replace the oil seal 2 Check the in...

Страница 8: ...s not have to be removed Otherwise the support structure and fixtures can be removed as nec essary or the support structure and fixtures can be lifted two to three feet above the unit and supported by...

Страница 9: ...not the follower wheel proceed by repeating the first four steps until all but two cam followers have been replaced Also see additional instruc tions below WARNING Use protective gloves while handlin...

Страница 10: ...ess cover This is an exter nal cover and sealant is not required 9 E SERIES INPUT SHAFT AND CAM REMOVAL CAM AND OR INPUT SHAFT REPLACEMENT INPUT SHAFT REMOVAL Instructions for removing the cam and inp...

Страница 11: ...k loose Use a cold chisel or other suit able tool for this purpose 5 Depending on whether the follower wheel was removed proceed as follows 5 1 Follower wheel was not removed 5 1 1 Use the motor drive...

Страница 12: ...reducer and any portion of the drive package that would interfere with removal of the input shaft 7 Match mark the bearing cartridges Eccentric cartridges are used in E Series Index Drives to accommod...

Страница 13: ...m and out of the unit CAUTION Support the input shaft as it is pushed out of the cam Use a boom crane or other means for supporting the input shaft See Approximate Weights within this service manual f...

Страница 14: ...install all but two new cam followers Manually pull the follower wheel into a posi tion where one or more cam followers are over the housing cavity Use a come a long or other device to pull the follow...

Страница 15: ...e shoul der on the input shaft CAUTION Make sure the bearing is seated against the shaft shoulder Improper mounting of the bearing can cause premature failure 3 5 If the bearing does not immediately s...

Страница 16: ...section titled Oil Seal Replacement in this Service Manual for detailed instructions 11 Check for input shaft endplay 11 1 Endplay in the input shaft is not permissible There should be preload on the...

Страница 17: ...equivalent to both sides of the entire cam track 10 Using the motor and drive package slowly rotate the input shaft and cam If resistance is encountered adjust the cam axially to a more suitable posi...

Страница 18: ...CAUTION A torque specification for locknuts is not avail able Make sure they are tight 14 Repeat the above steps and tighten the locknuts on the opposite side of the cam 15 After tightening locknuts...

Страница 19: ...at this point and permit it to be lifted clear If binding occurs between the output wheel and the locating pilot break free by tapping the follower wheel with a soft faced hammer alternating from side...

Страница 20: ...mid dwell position Refer to the model number of your Index Drive for the amount of dwell provided Also refer to Interpretation of Index Drive Model Number in the General Service Manual 1 3 If used ins...

Страница 21: ...erial even if your unit is nonstandard CAMCO s Customer Service Representative will review the closed order file based on the following information and supply you with the correct part REQUIRED INFORM...

Страница 22: ...21 950E 1150E 1550E 2050E END VIEW SIDE VIEW...

Страница 23: ...56 2 14 82A70041000000 Cam Flwr RA E H96 CFH386 1 15 95A33040650000 S H C S M12 X 25 H80 Cam Flwr 15 95A33040800000 S H C S M16 X 35 H96 Cam Flwr 16 100K0975 Key 1 000 Sq X 9 75 Lg 17 86C65182470000 B...

Страница 24: ...128 CFH586 2 15 95A33040940000 S H C S M20 X 40 MM 16 125K1350 Key 1 25 Sq X 13 50 Lg 17 86C65182600000 Brg Assy 32024X 9ENA2 18 Not Used 19 95A26009280000 Locknut PN 28 20 95A41521280000 Lockwasher W...

Страница 25: ...Flwr RA E H160 CFH587 2 15 95A33040940000 S H C S M20 X 40 MM 15 95A63499020000 S H C S 24MM X 50MM LG 16 175K1750 KEY 1 750 SQ X17 50 LG 17 86C65182670000 Bearing Assy 32028X 18 Not Used 19 95A55752...

Страница 26: ...MM 16 175K2250 Key 1 75 SQ X 22 50 LG 17 86D07328840021 Bearing Cone 99600 18 86D07328840022 Bearing Cup 99100 19 95A55752000000 Locknut PN 36 20 95A55753000000 Lockwasher WH 36 21 95A33000040000 Air...

Страница 27: ...USA 5 00 0079...

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