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GSA

 

Gas-Fired Steam Boilers – 

Boiler Manual

31

Part Number 550-110-738/0703

15 Ratings

Notes

1. Based on standard test procedures prescribed by the United States Department of

Energy.

2. Net I=B=R ratings are based on net installed radiation of sufficient quantity for the

requirements of the building and nothing need be added for normal piping and pickup.
Ratings are based on a piping and pickup allowance of 1.333. An additional allowance
should be made for unusual piping and pickup loads.

3. See information at right for model number suffixes. Letters shown are model number

suffixes. An “N” after the model number designates natural gas. An “L” designates
propane gas.

4. Contact your local dealer regarding information and parts for high altitude applications.

DOE

Содержание GSA

Страница 1: ...ersonal injury or property damage Special instructions on installation operation or maintenance that are important but not related to personal injury or property damage INSTALLER Read all instructions...

Страница 2: ...ubstantial property damage When servicing boiler 1 To avoid electric shock disconnect electrical supply before performing maintenance 2 To avoid severe burns allow boiler to cool before performing mai...

Страница 3: ...e room must provide the following minimum clearances in all directions to the boiler and components Jacket and flue collector sides rear 6 inches Jacket front 18 inches Vent pipe other than Type B ven...

Страница 4: ...ons will occur causing severe personal injury or death Inspect existing chimney before installing boiler Failure to clean or replace perforated pipe or tile lining will cause severe personal injury or...

Страница 5: ...detergents and cleaning solvents found in household laundry rooms Adhesives used to fasten building products and other similar products Areas likely to have contaminants Dry cleaning laundry areas and...

Страница 6: ...cation continued Exhaust fans and air movers The appliance space must never be under a negative pressure Always provide air openings sized not only to the dimensions required for the firing rate of al...

Страница 7: ...upward at least per lineal foot toward chimney or vent and support with hangers to prevent sagging 4 Breeching must not be connected to any portion of a mechanical draft system that can operate under...

Страница 8: ...th 3 8 diameter hole in vent damper hole Minimum clearances Provide a minimum of 6 between the vent damper and any combustible material See Minimum clearance to combustible materials page 3 for minimu...

Страница 9: ...3 3 1 Note 24 minimum from waterline to header Figure 5 Recommended piping piping for parallel flow systems only Connecting to counterflow piping Apply the recommended piping in Figures 4 through 7 on...

Страница 10: ...arge amounts of steam and or hot water Therefore to reduce the potential for bodily injury and property damage a discharge line MUST be installed that Is connected from the outlet to a safe point of d...

Страница 11: ...ar floor close to floor drain to eliminate potential of severe burns Do not plug valve or place any obstruction in blowdown line 3 Water feeders are not recommended for primary control A low water cut...

Страница 12: ...n cap and tee b Install ground joint union for servicing when required c Install manual shutoff valve in gas supply piping outside boiler jacket when required by local codes or utility requirements d...

Страница 13: ...Code Part 1 and any local codes Figure 11 Field wiring connections service switch and thermostat or end switch provided by installer 6 Field wiring Wiring connections Boiler is shipped with controls...

Страница 14: ...ease Failure to properly clean can result in violent fluctuations of water level water passing into steam mains or high maintenance costs on strainers traps and vents Do not use petroleum based cleani...

Страница 15: ...ning or sealing compounds in boiler system Severe damage to boiler will occur resulting in substantial property damage 1 Check system piping for leaks If found shut down boiler and repair immediately...

Страница 16: ...installed controls If boiler has an additional high limit low water cutoff or other controls test for operation as outlined by manufacturer Burners should be operating and should go off when controls...

Страница 17: ...ighted following the Lighting Instructions in this manual and on boiler Vent damper will remain closed until a call for heat 2 Call for heat When thermostat circuit closes the boiler vent damper is en...

Страница 18: ...the appliance 5 When equipped with Johnson Controls vent damper Model M35 manually rotate damper blade in direction of arrow to Open position indicated on damper assembly 6 Turn gas control knob clock...

Страница 19: ...nspect the appliance and to replace any part of the control system and any gas control which has been under water 1 Stop Read the safety information above on this label 2 Set the thermostat to lowest...

Страница 20: ...Service and maintenance Service technician see following pages for instructions Owner maintenance see User s Information Manual for instructions A NNNUAL START UP Inspect Reported problems Boiler area...

Страница 21: ...Piping 1 Check the boiler interior piping and all system piping for signs of leaks 2 Repair any leaks before proceeding Do not use petroleum based cleaning or sealing compounds in boiler system Severe...

Страница 22: ...per on page 15 2 Check gas piping per pages 12 and 14 verifying no indications of leakage and all piping and connections are in good condition 3 Read the Lighting Instructions page 18 or 19 whichever...

Страница 23: ...the heating season to verify the valve and discharge piping flow freely If corrosion and or deposits are noticed within the valve body testing must be performed more often A try lever test must also...

Страница 24: ...ns pages 18 and 19 If gas is available and you cannot obtain a pilot flame try purging the gas line and cleaning pilot and pilot gas tubing Follow Lighting Instructions again If you still cannot obtai...

Страница 25: ...to closed position Close thermostat contacts Vent damper will rotate to open position Is 24VAC present across gas valve terminals Remove damper harness from damper harness plug TEMPORARILY install jum...

Страница 26: ...n assembly flue collector draft diverter vent damper and base assembly 13 Replacement parts The boiler contains ceramic fiber and fiberglass materials Use care when handling these materials per instru...

Страница 27: ...738 0703 Figure 17 Jacket assembly 13 Replacement parts continued The boiler contains ceramic fiber and fiberglass materials Use care when handling these materials per instructions on page 32 of this...

Страница 28: ...GSA Gas Fired Steam Boilers Boiler Manual 28 Part Number 550 110 738 0703 Figure 18 Controls and trim 13 Replacement parts continued...

Страница 29: ...GSA Gas Fired Steam Boilers Boiler Manual 29 Part Number 550 110 738 0703 13 Replacement parts continued Figure 19 Gas controls...

Страница 30: ...Gas connection manifold size Note 2 inches NPT V Damper height inches D Vent diameter inches W Jacket width inches Approximate shipping weight GSA 075 3 2 1 2 6 5 17 430 GSA 100 3 2 1 2 6 5 17 430 GSA...

Страница 31: ...nts of the building and nothing need be added for normal piping and pickup Ratings are based on a piping and pickup allowance of 1 333 An additional allowance should be made for unusual piping and pic...

Страница 32: ...or base insulation from the boiler and place it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Ai...

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