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Pos. Min.

1

2

3

4

5

6

7

Max.

T (°F)

95

105

115

120

125

132

140

145

150

T (°C)

35

40

45

48

52

56

60

63

65

with: T

HOT

 = 158°F (70°C),    with: T

cold

 = 59°F (15°C),    P = 43 psi (3 bar)

Temperature setting and locking

The control knob permits temperature setting between minimum and maximum in one 
turn (360°). It also has a tamper-proof system to lock the temperature at the set value.

 

The 

temperature is set to the required value by means of the knob with the graduated scale, on 
the top of the valve.

Commissioning

The Caleffi TankMixer™ 520 series thermostatic mixing valve must be commissioned in 
accordance with current standards by qualified personnel using temperature measuring 
equipment. Caleffi 520510AX, 520516AX and 5210519AX with integral outlet port temperature 
gauge provide a time-saving temperature setting process to get close to the desired 
temperature. Use of a digital thermometer is recommended for confirming the final setting of 
the mixed water temperature. Note: For models purchased without the outlet temperature 
gauge, the temperature gauge adapter with temperature gauge can be separately purchased 
and field installed, code NA10056 for 3/4" models.
After installation, the valve must be tested and commisioned in accordance with instructions 
given below, taking into account current applicable standards.
1) Ensure that the system is clean and free from dirt or debris before commissioning the 
thermostatic mixer.
2) It is recommended that the temperature is set using a suitable calibrated digital thermometer. 
The valve must be commissioned by measuring the temperature of the mixed water emerging 
at the point of use.
3) The maximum outlet temperature from the valve must be set accounting for fluctuations due 
to simultaneous use. It is essential for these conditions to be stabilized before commissioning.
4) Adjust the temperature using the adjusting knob on the valve. For safety reasons. it is 
advisable to limit the maximum mixed water temperature to 120ºF in domestic hot water 
systems.
5) The temperature may be adjusted using the control knob.

a) Adjust the temperature of the mixed water to the desired value. 
b) Measure and record the temperature at the cold and hot water inlets. 
c) Measure and record the temperature of the water delivered from the tap at the lowest 
and highest flow rates. 
d) Run a test of the thermal shut-off function. Close the cold water inlet shut-off valve and 
check the mixed water delivery. The delivery flow rate should quickly drop to zero. 
e) Measure and record the maximum mixed water temperature. The temperature may not 
exceed the values permitted in any applicable legislation or code of practice. 
f) Restore the cold water inlet supply and measure the water delivery temperature after it 
has stabilized. The final temperature measured in this test may not exceed the permitted 
values by ±3°F (±2°C). 

In case of change to temperature setting, repeat tests in accordance with points d, e, f. 
All the above information should be recorded in the commissioning report and updated in the 
maintenance report whenever the valve is worked on.

Содержание TankMixer 520 Series

Страница 1: ...lve angle body with cold water tee and flexible connector connections NPT female to water heater sweat press and NPT male union mix outlet cold water inlet 52051_AX series kit 52050_AX series kit with mixed outlet temperature gauge 520051A Adjustable three way thermostatic mixing valve angle style body only for field installed connection fittings source separately connections 1 male union Technica...

Страница 2: ...missioning and maintenance of the TankMixer thermostatic mixing valve take the necessary precautions to ensure that such temperatures do not endanger people CAUTION In the case of highly aggresive water arrangements must be made to treat the water before it enters the thermostatic mixing valve in accordance with current legislation Otherwise the thermostatic mixing valve may be damaged and will no...

Страница 3: ...er temperature and safely delivered at lower adjustable temperatures to all fixtures In addition it can be used to reduce legionella growth by allowing the water heater thermostat to be set at 140 F The flexible hose length allows mounting to all water heater tank sizes The TankMixer 520_AX series comes standard with a recirculation port that can be plugged or used for connecting to a hot water re...

Страница 4: ... failure the shutter seals off the hot water passage thus preventing the delivery of mixed temperature water This is only guaranteed when there is a minimum temperature difference between the inlet hot water and the mixed temperature water delivery of 27 F Water heater As a result of the NAECA many water heaters now have more insulation making them physically larger for the same water capacity tha...

Страница 5: ... installed in any position either vertical or horizontal or upside down The following are shown on the thermostatic mixing valve body Hot water inlet color red and marked HOT Cold water inlet color blue and marked COLD Mixed water outlet marked MIX Locking the setting Position the handle to the number required with respect to the index point Unscrew the head screw pull off the handle and repositio...

Страница 6: ...that the temperature is set using a suitable calibrated digital thermometer The valve must be commissioned by measuring the temperature of the mixed water emerging at the point of use 3 The maximum outlet temperature from the valve must be set accounting for fluctuations due to simultaneous use It is essential for these conditions to be stabilized before commissioning 4 Adjust the temperature usin...

Страница 7: ...UPPLY SYSTEM WITHOUT RECIRCULATION HOT WATER STORAGE T Ball valve Ball valve with check valve Temperature gauge Pump Expansion vessel Thermostat Temperature pressure safety relief valve Safety relief valve Pressure reducing valve Y strainer T MAIN WATER SUPPLY MAIN WATER SUPPLY MAIN WATER SUPPLY ...

Страница 8: ...used by impuritites 3 Limescale can be removed from internal components of the thermostatic mixing valve by immersion in a suitable de scaling fluid 4 When the components which can be maintained have been checked commission the valve Symptoms Cause Corrective action Hot water at the cold taps a Operation of check valve is hindered Check valve is not sealing correctly b Check valves not fitted Repl...

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