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Table of Contents 

 

2006 Barbecue Owner's Manual 

Page iii

 

 

Read This First! 

Critical Safety Precautions ........................................................................ 1 

Precautions Regarding Children ............................................................... 2 

General Safety Precautions ...................................................................... 2 

What To Do If You Smell Gas ................................................................... 3 

Delivery and Set-Up 

Planning the Best Location For Your Barbecue ........................................ 4 

Liquid Propane Gas Requirements and Connection ................................. 8 

Natural Gas Requirements and Connection.............................................. 9 

Leak Testing Procedure .......................................................................... 10 

Assembly and Installation 

Installing and Replacing Infrared Burners ............................................... 11 

Installing Drop-In Grills ............................................................................ 12 

Barbecue Island Assembly ...................................................................... 14 

Granite Kit Instructions ............................................................................ 16 

Connecting Modular Carts....................................................................... 17 

Installing Barbecue Cart End Shelves ..................................................... 17 

Installing Side Burners ............................................................................ 18 

Installing New Access Doors ................................................................... 19 

Griddle and Griddle Storage.................................................................... 20 

G3000 Island / Sports Bar Canopy.......................................................... 21 

Operating Your Barbecue 

Grill Controls............................................................................................ 30 

Lighting the Grill ...................................................................................... 31 

Basic Grill Operation ............................................................................... 32 

Grilling ..................................................................................................... 32 

Cooking with the Rotisserie ..................................................................... 33 

Cooking with the Convection 3000 Grill................................................... 33 

Содержание BBQ839P-18

Страница 1: ...LTR20061004 Rev A 10 28 2005...

Страница 2: ...ent 1462 East Ninth Street Pomona CA 91766 Toll Free 1 800 CAL SPAS Fax 1 909 629 3890 www calspas com Copyright 2004 2005 2006 California Acrylic Industries Inc All rights reserved Duplication withou...

Страница 3: ...9 Leak Testing Procedure 10 Assembly and Installation Installing and Replacing Infrared Burners 11 Installing Drop In Grills 12 Barbecue Island Assembly 14 Granite Kit Instructions 16 Connecting Modu...

Страница 4: ...ating the Cal Flame Entertainment Center Splash Stereo System 42 Entertainment Systems 42 Cal Flame Entertainment System Operation 45 Operating the DVD System In TV Mode 46 Cleaning and Maintenance Cl...

Страница 5: ...roughly with hot soapy water This is necessary to remove residual solvents oil and grease used in the manufacturing process The grates should also be thoroughly cleaned in the same manner Spiders and...

Страница 6: ...he grill or island Never allow children to sit or stand on any part of the grill or island General Safety Precautions Before installing built in grills in enclosures copy all product information such...

Страница 7: ...lean sit or stand on the stainless steel cart including the foldout work surfaces Do not exceed 50 pounds of weight on the foldout work surfaces Your Cal Flame Island grill or cart must be plugged in...

Страница 8: ...actors such as exposure to wind proximity to traffic paths and windows that open into the home Locate barbecue islands grills and stainless steel carts only in well ventilated areas and only on solid...

Страница 9: ...er Grill 23 22 9 BBQ873 3 Burner Grill 23 22 9 BBQ874 4 Burner Grill 30 22 9 BBQ874C 4 Burner Convection Grill 30 22 9 BBQ875 5 Burner Grill 38 22 9 BBQ875C 5 Burner Convection Grill 38 22 9 BBQ870 Ch...

Страница 10: ...dth Depth Height BBQ874F 4 Burner Flat Drop In Grill 38 22 18 BBQ852 Drop In Standard Side Burner 11 17 3 BBQ845P Drop In Sink 14 14 12 Figure 3 Drawers Model Number Description Hardware Cutout Dimens...

Страница 11: ...ption Hardware Cutout Dimensions Width Depth Height BBQ848P Deluxe Refrigerator Glass door 24 26 33 BBQ847P Standard Refrigerator SS Door 20 1 2 23 33 BBQ843P Beer Tap Refrigerator 20 23 33 BBQ863P 3...

Страница 12: ...side of the enclosure shall be completely open 2 Enclosures that have four sides complete with a top and bottom a At least two ventilation openings at cylinder valve level shall be provided in the sid...

Страница 13: ...rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for IMPORTANT All Cal Flame grills are manufactured with the highest regard to safety For this...

Страница 14: ...remember to always leak test your grill outdoors in a well ventilated area Never smoke or permit sources of ignition in the area while doing a leak test Do not use a flame such as a lighted match to...

Страница 15: ...natural gas line connect to the grill wait until the burners cool down 2 Open the hood remove the grate and flame tamer on top of the brass burner you want to replace Figure 7 3 Through the access do...

Страница 16: ...in place install the locking pin Make sure the locking pin is secured correctly 10 Repeat steps 2 through 9 if you want to replace other burners Figure 10 11 Put back the grate you just removed You d...

Страница 17: ...Pay careful attention to the location of gas lines Gas lines should be routed away from sources of heat and should make as few bends as possible 1 Check to see if gas line connections will be accessi...

Страница 18: ...level out the island sections This needs to be done before you intall the bolts 3 Connect the speakers lights and main power cables before sliding the sections together Figure 12 Figure 13 4 Insert t...

Страница 19: ...e next step 7 Using a small brush or hopper gun apply stucco to the seam line Figure 18 and 17 Figure 18 Figure 19 8 Mix grout with water in a container 9 Fill the tile seam line with grout using a sm...

Страница 20: ...ctions Granite kits come in the following colors Each contains various tinting colors as listed below Sapphire Brown New Venetian Gold Uba Tuba Labrador Giallo Veneziano Black White Black Red Brown Wh...

Страница 21: ...igned 6 Connect the side modular with the corner connection modular on both sides if applicable Make sure all the modular are perfectly aligned 7 Add the end shelf on both sides of side modular if app...

Страница 22: ...8 pipe tee using teflon tape or pipe sealant Use only sealant that is approved for use on LP gas 3 Install the pipe tee assembly to the grill intake pipe with pipe sealant Tighten assembly and align t...

Страница 23: ...rated sealer on all gas connectors Tape pipe dope ect To Propane Tank 3 8 Fittings From Grill From Side Burner T Adapter 3 8 Threaded To side burner located underneath behind burner To grill located u...

Страница 24: ...drawer you need to have a cutout on your barbecue island as shown in Figure 3 Align the enclosure as shown opening facing out Make sure the enclosure is aligned horizontally Tighten the mounting screw...

Страница 25: ...ar be covered with a water resistant tarp or plastic sheeting to protect the enclosure Any damage incurred from moisture is not covered by the warranty These preventative care measures must become a p...

Страница 26: ...y Be sure that each cable is securely attached If not the quality of the picture and volume will be affected Lights The 3 position male connector has 3 metal prongs at the end of it These prongs fit i...

Страница 27: ...NOPY AT THIS STAGE IS EXTREMELY HEAVY WE STRONGLY RECOMMEND THAT YOU HAVE SOMEONE HELP YOU 1 Carefully rotate the canopy upright and place it as close as possible to the canopy mounting holes 2 Finish...

Страница 28: ...en until snug but don t over tighten Figure 29A 2 After mounting the awning bracket remove the awning from the box Tilt the awning at a 45 angle and hang the awning onto the awning bracket Figure 27B...

Страница 29: ...st Third TV Installation 1 Drill four holes on the frame to secure the screen to the metal frame 2 Attach screen to top metal frame using nuts and bolts 3 Center and attach the TV box to the screen wi...

Страница 30: ...nection cables through the connector one by one Figure 34 9 Attach and secure the connector to the black flex Figure 35 Figure 34 Figure 35 10 Insert all connection cables through the hole drilled on...

Страница 31: ...e 38 13 Connect all connection cables to each other by matching colors Figure 39 Figure 38 Figure 39 14 Arrange all cables inside the metal post Figure 40 15 Attach and secure the metal cover on top o...

Страница 32: ...Assembly and Installation Page 28 2006 Barbecue Owner s Manual LTR20061004 Rev A 16 Connect all TV cables to the DVD unit Figure 42 Figure 42 Electrical Diagram See diagram next page...

Страница 33: ...Operating Your Barbecue 2006 Barbecue Owner s Manual Page 29 LTR20061004 Rev A...

Страница 34: ...ble material such as paper cloth or flammable liquids on your grill at any time Do not use grill side shelves cabinets or any area around grill to store flammable materials Never put a cover on a hot...

Страница 35: ...three attempts turn the control knobs to the OFF position Wait five minutes until the gas clears before attempting to light it again 6 Repeat the procedure or try the manual lighting procedure below...

Страница 36: ...res high heat for searing and proper browning Most foods are cooked at the HIGH heat setting for the entire cooking time However when grilling large pieces of meat or poultry it may be necessary to tu...

Страница 37: ...the motor on the left side of the grill Place securely onto support bracket 3 The rod of the rotisserie system is assembled into the motor by placing the pointed end into the motor and resting the th...

Страница 38: ...for a barbecue grill which overcomes this problem in the prior art Intake Recirculation Fan Cover Plate Heat Chamber Intake Recirculation Fan Intake Vents FRONT VIEW OF GRILL TOP VIEW OF GRILL Hot ai...

Страница 39: ...must be turned on in order for the Convection 3000 Grill to cook the items that are listed below IMPORTANT After the desired cooking temperature is reached remove meat from the heat source and let it...

Страница 40: ...hite or opaque and firm Clams Cook until shells crack open if shell doesn t open throw away Muscles Cook until shells crack open if shell doesn t open throw away Oysters Cook until shells crack open i...

Страница 41: ...ls and vapors NEVER use flammable materials and fluids such as gasoline kerosene butane or propane diesel fuel or alcohol to light or re light fires Keep the grill away from such substances when lit N...

Страница 42: ...the griddle out of the enclosure instead of sliding it all the way out Remove two cooking grates for the griddle space Leave grease in the front drain when cooking Wait until the griddle cools down wh...

Страница 43: ...hing against the drawer Some fabrics are quite flammable and could catch on fire 3 For safety reasons and to avoid damage to the appliance never sit stand or lean on the warming drawer door 4 For pers...

Страница 44: ...immediately surrounding the door until it has had sufficient time to cool to avoid burn injuries Clean the warming drawer with caution Avoid steam burns Do not use a wet sponge or cloth to clean the...

Страница 45: ...s synchronized Slow color wash Colors transition gracefully from color to color cycling trough the color spectrum Each color cycle takes approximately three minutes Fast color wash Colors transition f...

Страница 46: ...e unit that is equipped with the Splash Stereo system is delivered with the manufacturers operating instructions We strongly recommend that you read these instructions prior to operating this unit NOT...

Страница 47: ...Up and Down Use these buttons to raise or lower the volume level of the Wired Headphones or External Speakers if installed They are also used to make adjustments in the picture mode Figure 52 Remote c...

Страница 48: ...be able to receive live TV signals by pressing the SELECT button until the COMPOSITE TV icon appears on the TV monitor Allow a few second for the TV tuner to acquire the new signal prior to switching...

Страница 49: ...Decrease Tint Increase Tint COLOR Decrease color intensity Increase color intensity To restore the factory settings Select the item of picture while the main menu is displayed Then select the item of...

Страница 50: ...the DVD player the Audio selector switch must be in the of position to receive regular AM an FM broadcasts 4 Press the OPEN button on the DVD player and insert a DVD CAUTION DO NOT INSERT WET DVDs 5 P...

Страница 51: ...DVD Operation 1 Press the SELECT button on the TV Remote Control to switch Video to COMPOSITE VIDEO 2 Press the A V button on the DVD Remote Control to switch the Video from IN to OUT 3 Press the PLAY...

Страница 52: ...y clogged ports with a stiff wire such as an opened paper clip 3 Inspect the burner for damage cracks and holes If any damage is found replace burner and discontinue grill usage 4 Upon reinstallation...

Страница 53: ...king Grates Use a solution equal parts detergent and hot water just as you would for any cooking equipment A sniff brush may also be helpful in removing grime and food deposits Hood and Body Wipe the...

Страница 54: ...ft cloths paper towels plastic or non metal soap pads for cleaning or scouring as recommended in this section Be sure to rinse thoroughly and to wipe dry to avoid watermarks Drawer Clean the drawer wi...

Страница 55: ...to a sudden impact If you have a large chip try to find the loose pieces They can often be epoxied back into place The chip can also be filled with colored epoxy to match the surrounding stone Repair...

Страница 56: ...e grout clean be sure to keep grout joints in good repair Scrape out loose cracked or powdery joints and refill with a good grout One common grouting trouble spot is the joint between the tub and and...

Страница 57: ...r will help protect your cart from detrimental effects of weather environmental pollutants please see your local Cal Flame dealer for details After Use Care 1 The easiest way to clean the grill is imm...

Страница 58: ...he light cover with a screwdriver or other metal item You may damage the light cover as a result 2 Using a tissue or small piece of paper grasp bulb and pull it away from socket 3 Using a tissue or sm...

Страница 59: ...ure valve orifice is aligned inside the front hole of the brass burner If there is no spark at all replace the electrode or igniter wire Note Turn off the gas at the source while troubleshooting Probl...

Страница 60: ...properly contact your local Cal Flame dealer Problem Yellow Flame Solution Once the entire burner is operating check the flame color to be sure that flame color is mostly blue Some yellow at the tips...

Страница 61: ...times Do not exceed the water level above the barbecue island pond Check the plug to ensure the GFCI breaker is not tripped Waterfall Pump Replacement Disconnect the main power source to the barbecue...

Страница 62: ...51 FOOT REST CHROME MC 500 2002 PARTS ORDERS BARBECUE04103054 FOOT REST CHROME MC 600 2002 PARTS ORDERS BARBECUE04103052 FOOT REST CHROME MC 700 2002 PARTS ORDERS Umbrellas BARBECUE04100698 UMBRELLA M...

Страница 63: ...arkland TIL27000411 12 x 12 Porcelain Tile Goldland TIL27000271 12 x 12 Porcelain Tile Whiteland TIL27000081 12 x 12 Porcelain Tile Atlante TIL27000281 12 x 12 Porcelain Tile Greyland TIL27000111 12 x...

Страница 64: ...aused by dirt sand and or water damage Damage caused by continued operation of the barbecue with either known or unknown problems Damage caused by direct sunlight Damage caused as a result of failure...

Страница 65: ......

Страница 66: ...LTR20061004 Rev A 10 28 2005...

Страница 67: ......

Страница 68: ...be valuable if service is required Barbecue Model Barbecue Serial Number Date Purchased Date Installed Dealer s Phone Number Dealer s Address C A I Customer Service Department 1462 East Ninth Street P...

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