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Top Gun Barbecue Grill

LTR50001121, Rev. A

Gas Connection

www.calflamebbq.com

10

Gas Requirements and Connection

IMPORTANT:  The Cal Flame grill is manufactured to operate on liquid propane (LP). However, it can be 

converted to operate on natural gas (NG) by an authorized service technician. Consult your Cal Flame dealer 

for information on converting your gas grill.

Owners must not convert their grills themselves . Attempting to convert the grill from LP to NG 

may result in serious injury and will void the warranty coverage . 

If you do not have an updated filler valve on your existing propane tank, you will need to purchase one at 

your local hardware store.  Without it you will not be able to attach your tank to your Cal Flame™ grill or 

refill the tank at your local propane refill station.

Leak Testing Procedure

Perform a leak test at least once a year whether the 

gas  supply  cylinder  has  been  disconnected  or  not. 

In addition, whenever the gas cylinder is connected 

to  the  regulator  or  whenever  any  part  of  the  gas 

system is disconnected or replaced, perform a leak 

test.  

As a safety precaution, remember to always leak test 

your grill outdoors in a well-ventilated area.  Never 

smoke or permit sources of ignition in the area while 

doing  a  leak  test.    Do  not  use  a  flame,  such  as  a 

lighted  match  to  test  for  leaks.  Use  a  solution  of 

soapy water.

Prepare a leak testing solution of soapy water by 

1. 

mixing in a spray bottle one part liquid soap to 

one part water.

Make sure all the control knobs are in the OFF 

2. 

position.

Turn on the gas.

3. 

On 

a. 

natural gas systems

, turn the main feed 

valve to the grill.

On 

b. 

LP systems

, turn the cylinder valve knob 

counter clockwise one turn to open.

Apply  the  leak-testing  solution  by  spraying  it 

4. 

on  joints  of  the  gas  delivery  system.  Blowing 

bubbles in the soap solution indicates that a leak 

is present.

Stop a leak by tightening the loose joint or by 

5. 

replacing  the  faulty  part  with  a  replacement 

part  recommended  by  the  manufacturer.  Do 

not attempt to repair the cylinder valve if it is 

damaged. The cylinder must be replaced.

Turn  all  control  knobs  back  to  the  full  OFF 

6. 

position.

If you are unable to stop a leak:

Turn  all  control  knobs  back  to  the  full  OFF 

1. 

position.

 Shut off the gas supply to the grill and release 

2. 

pressure  in  the  hose  and  manifold  by  pushing 

in  and  turning  any  of  the  control  valves  one 

quarter turn counter-clockwise.

 On LP systems, remove the cylinder from the 

3. 

grill.

Call  an  authorized  gas  appliance  service 

4. 

technician or an LP gas dealer.

Do not use the appliance until the leak is corrected.

Gas Connection

Содержание BBQ11875CTG

Страница 1: ...LTR50001121 Rev A 6 18 12...

Страница 2: ...11 Natural Gas 12 Using Your Grill Basic Grill Operation 13 Grill Controls 14 Lighting the Burners 15 Heat Distribution on the Cooking Grates 16 Convection Fan 16 Cooking with the Rotisserie 17 Using...

Страница 3: ...of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 as applicable Your Cal Flame g...

Страница 4: ...spillage due to accidental contact with the utensils Do not use water on grease fires Never pick up a flaming pan Turn the appliance off and smother the flaming pan with a tight fitting lid a cookie...

Страница 5: ...cient distance as to not overheat any overhead combustible material We recommend a minimum distance of six feet measured from the top of the grill hood Check with local inspectors and your homeowner s...

Страница 6: ...99P Deluxe Double Side Burner 12 22 7 The dimensions shown below are for Cal Flame appliances only Plan the installation so that the electrical connection gas shut off valve and pressure regulator are...

Страница 7: ...ide By Side Flat Burner 26 19 BBQ08852P Single Flat Side Burner 11 17 5 8 12 Minimum Distance Between Grill and Side Burner WIDTH DEPTH WIDTH WIDTH DEPTH WIDTH WIDTH WIDTH WIDTH WIDTH Minimum Clearanc...

Страница 8: ...tal free area of not less than 10 square inches 254 square mm Ventilation openings shall be provided at floor level and shall have a total free area of not less than 10 square inches 254 square mm If...

Страница 9: ...t the electrical connection to this appliance is properly installed We recommend a contractor or licensed electrician install a dedicated 110V electrical service for your grill Do not use an extension...

Страница 10: ...placing the grill in the island cutout to avoid hitting the transformer Remove the transformer and the metal screws from the plastic 1 bag Place the grill on a sturdy surface and tilt it back to show...

Страница 11: ...p in grill or side burner does not become overheated Pay careful attention to the location of gas lines Gas lines should be routed away from sources of heat and should make as few bends as possible Ch...

Страница 12: ...ermit sources of ignition in the area while doing a leak test Do not use a flame such as a lighted match to test for leaks Use a solution of soapy water Prepare a leak testing solution of soapy water...

Страница 13: ...s For plumbed in LP installation use a convertible regulator and set it for LP gas Maximum line pressure for plumbed in propane is 14 WC 3 5 kPa Minimum line pressure for propane is 11 WC The grill un...

Страница 14: ...onnect the grill to an unregulated gas supply The installation of this appliance must conform with local codes or in the absence of local codes to the national fuel gas code ANSI Z223 1a 1998 Installa...

Страница 15: ...death Any sealed container such as a pressure cooker must have a properly operating pressure relieve valve to minimize explosion hazard Never put combustible material such as paper cloth or flammable...

Страница 16: ...ate the burner knobs on the control panel Press it once to turn the lights on Press it a second time to turn off the lights See page 16 for a full description of operation Burner Controls The control...

Страница 17: ...r 3 clockwise past the light position to HIGH You will hear a loud click as the electronic lighter produces a spark Listen for the sound of the gas igniting If the 4 burner does not light on the first...

Страница 18: ...colors each time you rapidly press the LIGHT button This is the order they appear Steady cycle 1 The lights will cycle through five steady colors in this order light green dark blue red dark green pur...

Страница 19: ...thumbscrews 4 To secure any loose portions of your meat 5 use butcher string never use nylon or plastic string Place a basting pan under the food to collect the 6 drippings Cooking with the rotisserie...

Страница 20: ...chips in the tray and slide it back in Light the burner for the smoker tray turn the heat up to HIGH and let it burn for about five minutes or until it starts to produce smoke When smoke appears turn...

Страница 21: ...to cook BBQ07890P The Sear Zone infrared burner can be use in place of any regular burner Producing intense infrared heat it cooks quickly with searing heat to seal in juices Note The Sear Zone infra...

Страница 22: ...harcoal Tray 3 Using the Charcoal Tray The Charcoal Tray is designed and intended to be used with plain charcoal Quick light char coal can produce excessive heat and may be dangerous Make sure the dri...

Страница 23: ...ional feature installed in Cal Flame barbecue islands Included with the griddle tray is an enclosure for storage When sliding the griddle out of the enclosure always do it slowly as the heavy weight m...

Страница 24: ...CT ELECTRICAL SUPPLY BEFORE CLEANING ANY PART OF THE GRILL These instructions describe the best way to care for your stainless steel They apply to grills and barbecue islands with stainless steel fixt...

Страница 25: ...the interior of the grill grill racks stainless steel sinks the inside of cabinets warming drawers and ovens Rust Removal It is a common misconception that stainless steel does not rust It does not st...

Страница 26: ...grill including the burners When you are finished make sure you wipe all surfaces down If you spray the burners ignite them and let them burn for about 10 minutes to prevent any water from accumulati...

Страница 27: ...t them aside They don t need to be in the grill in order to clean them In fact all of the items can be cleaned in a dishwasher if you wish Leave the drip pan in place for now Remove the burners 2 The...

Страница 28: ...Clean the grill interior 4 While the burners are out of the grill you can use this opportunity to clean the interior of your grill thoroughly You should still have the drip pan in place to catch wate...

Страница 29: ...light lens by replacing the screw 7 and screw clip Snap in Light Lens Using a small standard screwdriver carefully 1 pop out the light lens and set it aside Using a tissue or small piece of paper pul...

Страница 30: ...rmal that grease and smoke will deposit on the hood window Before each use clean with window as follows Clean the inside of the window with a degreaser or a soapy water solution Use a blade scraper to...

Страница 31: ...igniter wire is connected firmly to the valve ignition device and the electrode Make sure the valve orifice is free of any debris dust or grease Make sure the valve orifice is aligned inside the front...

Страница 32: ...ment of Igniter on Burner Solution Check for proper position of the electrode tip which should be pointing forward towards the front of the burner and free of grease to allow proper sparking The ignit...

Страница 33: ...below has been removed from a grill to illustrate this procedure Remove the LP gas line 1 Remove the cap fitting from the end of the NG gas regulator 2 Place the cap fitting over the LP gas inlet 3 I...

Страница 34: ...n underneath the grill in the back See figures below Remove all burners by carefully lifting them up c and away from the valve orifice Using a 6mm socket or nut driver remove the d orifice for the bur...

Страница 35: ...ingle infrared burner OR Two 54 orifices for dual infrared burners OR One 52 orifice for single infrared burner Pipe compound suitable for natural gas You will need 7mm wrench socket or nut driver One...

Страница 36: ...out of the grill and store it in a 6 safe and dry place Install the Sear Zone burner Align the gas inlet 7 on the burner with the gas supply valve on the grill and torch tube with the igniter Make sur...

Страница 37: ...WIRE NUT WIRE NUT RED WHITE WHITE WHITE LIGHT AND CONVECTION FAN SWITCH BLACK PUSH BUTTON SWITCH BLACK BLACK WHITE WHITE RED RED BLACK BLACK BLACK WHITE NC1 NO1 C1 CONVECTION FAN ROTISSERIE PLUG TRAN...

Страница 38: ...00 BTU BURNER TOP GUN OKER MOKER BURNER BULB RH ASSY R LH ASSY RAY VER R CURVED PV3F2G0SS RING T FAN RGE ER TOP GUN BURNER BURNER NER TOP GUN 125 FNPT S HOOD NER GLASS OLDER OD SS 21 35 8 9 11 10 6 4...

Страница 39: ...ack burner electrode BBQ04101809 20 Hood hinge BBQ04101257 21 Regulator LP BBQ04101043 22 Smoker burner 2500 BTU BBQ04100493 23 Heat shield BBQ07220173 24 Smoker igniter BBQ04101839 25 Flex line for s...

Страница 40: ...and or replacement are the sole discretion of LMS and this warranty does not cover costs therein including but not limited to freight removal re installation etc This warrant is non transferable and...

Страница 41: ...ation equal of the applicable warranty stated above Legal Remedies This limited warranty gives you specific legal rights You may have other rights which may vary from state to state Customer Service F...

Страница 42: ...Top Gun Barbecue Grill LTR50001121 Rev A Appendix www calflamebbq com 40...

Страница 43: ...Top Gun Barbecue Grill LTR50001121 Rev A Appendix www calflamebbq com 41...

Страница 44: ...____________________________________________ Date installed _________________________________________________________________________ Cal Flame dealer s phone number __________________________________...

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