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Personal Ambulatory Oxygen System

Provider Technical Manual

PN 20631679 Rev D

Remove and Replace Power Manager Printed Circuit Board

1 Remove and Replace Combo Power Manager board set

1.1 Remove the Power Cartridge and unscrew the 4 screws (PN: 6974-312-SEQ) holding the BBB pcb to the case shown in Fig 47.

Fig 47: Screws

1.2 Remove the Unit cover as described in section, “Remove and Replace the Unit Cover”.
1.3 Disconnect the 5 wire harnesses as shown in Figure 48.

Fig 48: Cable locations

Disconnect power supplies and remove Power Cartridge before
removing the unit cover. Do not touch exposed circuits during
maintenance without ESD protection.

WARNING:

Compressor Cable

External Power Cable

Cooling Fan Cable

CAUTION

The Eclipse 5 contains electrostatic sensitive components. Do not open
or handle except at a static free workstation.

Compressor Cable

Содержание Eclipse 5

Страница 1: ...PROVIDER TECHNICAL MANUAL Eclipse 5 with autoSAT Personal Ambulatory Oxygen System PAOS...

Страница 2: ...er Supply 20 DC Power Supply 20 TABLE OF CONTENTS Power Cartridge 21 Typical New Power Cartridge Operation Time 21 Charging Algorithm 24 Training The Patient 25 Introduction 25 Pre Delivery Check List...

Страница 3: ...urs of Operation Software Version 51 Electrical Safety Test 52 Cleaning the Eclipse 5 52 Provider Service and Maintenance Record 53 Shipping and Transporting the Eclipse 5 54 Storing the Eclipse 5 54...

Страница 4: ...ystem principles of operation Providers are given proper guidance in the use of the Eclipse 5 and its accessories that can be conveyed to patients Providers are made aware of the care diagnostics main...

Страница 5: ...ainer Oxygen Outlet Port FAA Approval Icon BACK Power Cartridge Latch Exhaust Vent Power Cartridge Battery FAA Approval Icon Cart Attachment Location Air Inlet Filter EDAT Service Port Not for Patient...

Страница 6: ...ment Temperature Humidity 50 F to 104 F 10 to 40 C 10 to 95 Non condensing 82 4 F 28 C Maximum Dew point Storage Environment Temperature Humidity 4 F to 140 F 20 to 60 C Up to 95 Non condensing Altitu...

Страница 7: ...5 stops delivering Continuous Flow and waits 15 seconds for a breath The Eclipse 5 will stay in this modality until a breath is detected See Power Cartridge Conservation Feature page 26 Power Accessor...

Страница 8: ...on UL File MH29443 IEC 60601 1 1988 A1 1991 A2 1995 UN Transportation Tests T1 T8 Electromagnetic Compatibility EN 61000 6 3 2001 EN55022 1998 A1 2001 A2 2003 EN61000 6 1 2001 EN61000 4 2 1995 A1 1998...

Страница 9: ...tion provided in this manual Portable and mobile RF communications equipment can affect Medical Electrical Equipment The use of Accessories transducers and cables other than those specified with the e...

Страница 10: ...1000 4 5 1 kV line s to line s 2 kV line s to earth 1 kV line s to line s 2 kV line s to earth Mains power quality should be that of a typi cal commercial or hospital environment Voltage dips short in...

Страница 11: ...om fixed RF transmitters as determined by an electromagnetic site sur vey a should be less than the compliance level in each frequency range b Interference may occur in the vicinity of equipment marke...

Страница 12: ...out put power of transmit ter W Separation distance according to frequency of transmitter m 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2 5 GHz 0 01 0 12 0 12 0 23 0 1 0 38 0 38 0 73 1 1 2 1 2 2 3...

Страница 13: ...nitors and controls both the power source and the Power Cartridge charger Figure 1 Eclipse 5 System Block Diagram ATF Concentrator Module The Eclipse 5 uses a passive system to separate oxygen from ai...

Страница 14: ...compressor enclosure serves to efficiently draw cooling air in over the compressor cylinders while simultaneously pushing exhaust gas out of the concentrator Power Distribution The Power Manager takes...

Страница 15: ...ser to set the desired flow rate and flow mode ON OFF Button Green Indicator This button powers the device ON or OFF The Green Indicator is illuminated when the device is ON Increase or Decrease Setti...

Страница 16: ...ettings mL Each time you power the device ON the previous mode and or setting has been saved and will be used at start up Do not get wet Power Cartridge battery Status Gauge This indicator displays th...

Страница 17: ...delivery rates Regardless of setting the pulse profile is a simple square wave pulse based on a 16 mL volume Refer to Pulse Profiles table below Pulse durations are no less than 100 milli seconds at...

Страница 18: ...nspiratory effort The LCD will show PS x PS 1 is the most sensitive setting PS 3 is the least sensitive setting Factory defaut is PS 2 Hours of Operation The Eclipse 5 hour meter provides valuable inf...

Страница 19: ...d support needs EDAT software is capable of sensing and displaying historical event logs and values of components and sensors within the Eclipse 5 system This can be used to determine system faults or...

Страница 20: ...use of hospital grade AC power cord with the Eclipse 5 Figure 5 Eclipse 5 AC Power Supply The Eclipse 5 AC Power Supply does not contain a fan When in use the AC Power Supply should be located in a we...

Страница 21: ...may stop depending on the breathing rate of the user If the Eclipse 5 power cartridge is being charged the battery symbol will display with a waterfall animation However if the power cartridge is not...

Страница 22: ...cold day When checking the Eclipse 5 as baggage on a commercial airline flight for international travel remove the Power Cartridge and properly package When shipping the Eclipse 5 for any reason remov...

Страница 23: ...temperature falls within these limits the Eclipse 5 will resume normal operation Operation near these temperature limits will not damage the Power Cartridge but are in place to ensure that the servic...

Страница 24: ...g current for each Power Cartridge has fallen below 5 of the rated capacity charging is complete and the Power Cartridge charger is shut off The software will only charge when the Power Cartridge temp...

Страница 25: ...tion Pre Delivery Check List Before delivering the device check and log the status of the following Parts Inventory Verify that each Eclipse 5 is provided to the patient with the following items a Use...

Страница 26: ...tional safety Warnings Cautions with each patient In addition provider should carry out a risk assessment prior to installation of the Eclipse 5 to assure proper connection and compatibility with othe...

Страница 27: ...for each button and indicator can be found in the Eclipse 5 Users Manual CAUTION Some patients are highly mobile and may use the device under varying circumstances Make sure your patient or patient c...

Страница 28: ...ons on how to select Pulse Dose Mode Demonstrate the procedure for your patient Set the prescribed flow using the increase or decrease buttons Verify that the patient is able to adequately trigger the...

Страница 29: ...ty may be adjusted to satisfy patient requirements by selecting setting 1 2 or 3 1 most sensitive 3 least sensitive The default setting for units coming from CAIRE Inc is 2 To adjust the Pulse Sensiti...

Страница 30: ...3 Plug the power cord into a grounded outlet 4 The power supply LED displays green to indicate that the AC Power Supply is drawing power The External Power Present Indicator on the Control Panel illu...

Страница 31: ...rator requires to operate Ensure adequate clearance around the DC Power Supply and the Eclipse 5 Ensure the DC Power Supply and Eclipse 5 are secured in the vehicle so that is does not become a projec...

Страница 32: ...ice to travel by vehicle If so show your patient how to safely use the Eclipse 5 while driving Refer to the previous section on Connecting the DC Power Supply for proper setup of the Eclipse 5 system...

Страница 33: ...let is rated to supply When using the Eclipse 5 in a vehicle check the cannula to make sure it is not pinched or occluded Avoid placing the Eclipse 5 in direct sunlight Do not store the Eclipse 5 in a...

Страница 34: ...n a seat location that does not restrict any other passenger s access to or use of any required emergency or regular exit or the aisle s in the passenger compartment of the aircraft if the Eclipse 5 i...

Страница 35: ...eplacement information for the tubing and cannula Clean the Cabinet and Control Panel and Power Supplies To clean the cabinet Control Panel or power supply do the following 1 Turn OFF the Eclipse 5 an...

Страница 36: ...to recharge the Power Cartridge and should be able to run the Eclipse 5 from AC power for at least 5 hours The patient should follow these steps 1 Install the Power Cartridge in the Eclipse 5 2 Remov...

Страница 37: ...ing the Eclipse 5 Panel Buttons and Indicators Alerts and Alarms Power Cartridge Power Level Selecting Flow Mode and Setting Selecting Continuous Flow Mode Selecting Pulse Dose Mode with autoSAT Techn...

Страница 38: ...purity Pulse Dose Mode and alarm functions Replace compressor intake filter Perform electrical safety test Required only if used in a hospital or institutional setting not required for home use Replac...

Страница 39: ...ver Wire cutting pliers Small cable ties ESD Mat or approved ESD system Figure 11 Maintenance Tools Removing the Unit Cover 1 Disconnect power supplies and remove Power Cartridge before removing the u...

Страница 40: ...ront cover pop the bottom end off first and rotate it towards the handle Be careful not to tear the Control Panel ribbon cable that is attached to the front cover Figure 13 Opening the Front Cover CAU...

Страница 41: ...and forth This may damage the pins of the header Figure 14 Removing the Membrane Panel Overlay Ribbon Cable 7 Disconnect the silicone tube from the oxygen outlet tube at the top of the cover First cut...

Страница 42: ...Disconnecting the Oxygen Outlet Tube 8 Lay the front panel away from Eclipse 5 Inspect PEM Nut anchors in the front cover assembly Perform necessary maintenance Figure 16 Front Cover Removal Once the...

Страница 43: ...of the compartment located at the bottom right corner of the unit Figure 17 Removing the 9 volt Battery 3 Disconnect the 9 volt battery harness 4 Remove and replace the 9 volt battery Figure 18 Disco...

Страница 44: ...amaging the tubing DO NOT use any petroleum based or other lubricants A spontaneous and violent ignition may occur if oil grease or other petroleum substances come into contact with oxygen under press...

Страница 45: ...31679 Rev D 2 Unscrew the wing nut that holds the HEPA filter Figure 20 Wing Nut 3 Unscrew the Clear HEPA filter and discard filter small o ring Figure 21 Unscrewing the HEPA Filter 4 Install the new...

Страница 46: ...and Replace the Compressor Intake Filter Replace the compressor intake filter annually or more often as needed The compressor intake filter may become clogged depending upon the amount of contaminants...

Страница 47: ...icone tubes attached to each end of the filter body 3 Install a new filter by pushing each tube completely over the barb on the filter body Verify flow direction is correct 4 Reconnect silicone tubes...

Страница 48: ...minimum of 20 minutes prior to re installing the cover to check for a smooth and quiet calibration to be replaced by operation To re install the cover follow the steps using the reverse order Ensure...

Страница 49: ...entrator on and set the target flow on the Eclipse 5 to 3 LPM continuous flow Allow the Eclipse 5 to stabilize can take up to 10 minutes Verify the O2 concentration and O2 flow rate are within specifi...

Страница 50: ...ed 4 Check the Control Panel by pressing each of the Increase Decrease Pulse Dose Mode and No Smoking buttons and observe that the Eclipse 5 buttons function normally 5 Press the Delivery Mode button...

Страница 51: ...s over to 00 000 Alarm Code ALRM Displays most recent alarm code Additional alarm codes will also be displayed if present by continuing to press the key Pulse Sensitivity PS Hours of Operation HRS 9 v...

Страница 52: ...Power Supply from the electrical safety analyzer 5 If the AC Power Supply measures leakage current greater than the criteria in step 3 please return it to CAIRE for service 6 EDAT may be utilized to...

Страница 53: ...e case of the Eclipse 5 is opened the flow rate purity and alarm status should be verified per the Test Procedures in this manual EDAT may be utilized to record Eclipse 5 device status and dates of se...

Страница 54: ...umidity Remove the Power Cartridge when storing the device The Eclipse 5 must be turned on and run for 2 hours each month to ensure proper operation performance Tip Running the power cartridge down co...

Страница 55: ...Procedures CAUTION The Eclipse 5 contains electrostatic sensitive components Do not open or handle except at a static free workstation Do not remove cover without ESD protection NOTE To adequately tr...

Страница 56: ...supply and recharge or replace power cartridge with fully charged power cartridge The yellow light is flashing The alarm is giving 1 beep every 2 minutes 020 The Eclipse 5 has detected a flow restric...

Страница 57: ...lost power due to a depleted power cartridge charge or an over heated power cartridge 1 Reset the Eclipse 5 by removing the power cartridge and external AC or DC power supply 2 Re attach the Eclipse...

Страница 58: ...ately 30 minutes After this time re insert the battery in the Eclipse 5 and recharge it using ACor DC power Perform the Battery Calibration procedure on page 36 2 Time the battery duration and compare...

Страница 59: ...F Perform Annual Filter PM Maintenance If condition persists service is required O2 Concentration 70 004 O2 70 OFF OFF Flashing 3 Beeps Perform Annual Filter PM Maintenance If condition persists servi...

Страница 60: ...sy PCBToo Hot FAIL 92 Allow Eclipse 5 to cool for 30 Minutes Verify functionality of PM fan Check to ensure vents are not obstructed Compressor Motor Stalled FAIL 94 Check Compressor wires for damage...

Страница 61: ...latory Oxygen System Provider Technical Manual 61 PN 20631679 Rev D System Schematics and Diagrams Simplified Block diagram Figure 28 Eclipse 5 Oxygen System Simplified Block Diagram Figure 29 Top Cas...

Страница 62: ...System Provider Technical Manual 62 PN 20631679 Rev D Figure 30 Bottom Case Components ATF Module Product Tank Compressor Box Compressor Intake Filter Control Board Battery Bridge PC Board Power Mana...

Страница 63: ...e Unit Cover as described in the section Remove and Replace the Unit Cover 2 Cut the cable tie as shown below and disconnect the silicone tube that goes into the product port of the ATF this tube come...

Страница 64: ...e screws and washers M4 Flat washer P N 6985 04 SEQ as shown below Figure 33 Remove ATF Module from Eclipse 5 Case 7 Lift the ATF Take off the 3 grommets Disconnect the wire harness from the gearbox o...

Страница 65: ...s maximum If needed install spacer 20623336 underneath the ATF mount closest to the product tank with a longer screw 6961 418 SEQ to ensure that the ATF is level NOTE Inspect all tubing before securin...

Страница 66: ...ies as shown on Figure 31 14 Use cable tie to secure the silicone tube to the braid tube to ensure that there is NO kinking on the bend as shown on Figure 32 Hand tighten the cable tie Inspect the tub...

Страница 67: ...Locate the Product Tank and cut the cable ties from the ATF to the product tank Bottom and O2 out from the outlet connector Top Remove tubing from ATF to lower product tank barb See Figure 36 Importa...

Страница 68: ...oduct Tank 1 Locate all parts needed Product Tank Product Tube from ATF correct version Securing arm and screws See Figure 38 Figure 38 New product tank 2 Position the product tank with the 2 hose bar...

Страница 69: ...correct Product Tube remove black ATF outlet barb cap and attach the Product Tube Assy to the ATF output barb secure with a cable tie Attach the other end of the Product Tube to the Bottom port on the...

Страница 70: ...cations Port Power Manager PC Board Communications Proportional Valve wire harness and Buzzer wire harnesses as shown in Figure 42 Cable Tie Screw Tube from Product Tank Tube from the Proportional Val...

Страница 71: ...Figure 42 Secure with a cable tie Place the 2 screws in the sheet metal bracket as shown in Figure 43 Inspect the tubing to ensure the tubing is not kinked 8 Lower the Control Board Assembly into the...

Страница 72: ...install a new buzzer apply a ring of cyanoacrylate adhesive Super Glue around the inlet hole as shown in Figure 44 Figure 44 Bonding the Buzzer to the case 5 Place buzzer as shown in Figure 44 Ensure...

Страница 73: ...am Use the figure below as an aid to ensure proper connection of wire harnesses to the Control System printed circuit board Figure 46 Control Board Connector Diagram Buzzer Connector Air Inlet Tempera...

Страница 74: ...2 Remove the Unit cover as described in section Remove and Replace the Unit Cover 1 3 Disconnect the 5 wire harnesses as shown in Figure 48 Fig 48 Cable locations Disconnect power supplies and remove...

Страница 75: ...g 49 Exhaust Tube 1 6 Pull the Power Manager pcb 1 out of the case Gently push the compressor box away from the Power Manager pcb about 1 8 Slide the board and the cabling out from under the edge of t...

Страница 76: ...g 52 Gently push the Compressor Box away from the Power Manager pcb by 1 8 Connect the 2 wire harnesses Ext Power ATF harness and the Control Board Ribbon Cable Note Route the wiring under the edge of...

Страница 77: ...1 9 Turn the device over and align the BBB with the holes in the case Screw the 4 screws into the Battery Bridge Board from the Battery compartment side securing it to the case snug screws 1 10 Turn t...

Страница 78: ...he compressor is a limited wear component and may require servicing during the lifetime of the device The point of service will be dependent on factors such as operation time flow settings and environ...

Страница 79: ...e harnesses shown in Figure 56 Figure 56 Compressor Box electrical connections 4 Remove the Exhaust Tube as shown in Figure 57 Figure 57 Exhaust Tube Removal Exhaust Tube Verify Engagement During Inst...

Страница 80: ...s using tight fitting vinyl caps or vinyl electrical tape Figure 58 Removal of Compressor Pressure and Vacuum Hoses from ATF Module CAUTION Once the braided hoses are disconnected from the ATF Module...

Страница 81: ...um ports as shown on Figure 58 on previous page Secure joints with cable ties 11 Use a cable tie to secure the silicone tube to the braid tube to ensure that there is NO kinking on the bend as shown o...

Страница 82: ...3 9 SEQ DC Power Supply 5942 SEQ Foot bottom 6956 SEQ Handle 6963 SEQ Inlet Filter 7028 SEQ Membrane Panel Overlay Eclipse 5 SP20618461 Nut Outlet 2777 SEQ Outlet Assembly Oxygen 3922 SEQ Power Manage...

Страница 83: ...ribed an optional humidifier you may need to use the CAIRE Humidifier Adapter Follow the instructions for use Attach the Humidifier Adapter to the oxygen outlet port of the Eclipse 5 and then to the h...

Страница 84: ...Germany E mail techservice europe chart ind com www sequal com SeQual ATF and Eclipse 5 are registered trademarks of CAIRE Inc PRO2 Check Elite is a trademark of Salter Labs Inc Lysol is a registered...

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