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509 Sharptown Road                           P.O. Box 345                       Bridgeport, NJ  08014 
Email:  [email protected]                                                            Fax: 856-467-5511 

Internet:  http://caddycorp.com                                                      Phone:  856-467-4222

 

Care and Cleaning of Stainless Steel Equipment

 

Contrary to popular belief, stainless steels ARE susceptible to rusting and pitting. 

 

Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust. 
Such metals are called “active” because they actively corrode when their atoms combine with oxygen to form 
rust.  

Stainless steels are passive metals because they contain other metals, like chromium, nickel and manganese 
that stabilize the atoms. 

Chromium provides an invisible passive film that covers the steel’s surface acting as a shield against corrosion. As 
long as the film is intact and not broken or contaminated, the metal is passive and stainless. If the passive film of 
stainless steel has been broken, equipment starts to corrode. At its end, it rusts.  

The Enemies of Stainless Steel 

 

There are three basic things which can break down stainless steel’s passivity layer and allow corrosion to occur.  

1.

 

Mechanical Abrasion

 - Steel pads, wire brushes and scrapers are prime examples of things that will 

scratch a steel surface. 

2.

 

Water and Deposits

 - Water has varying degrees of hardness. Depending on the area you live in, you may 

have hard or soft water. Hard water may leave spots, and when heated, leave deposits that will break down 
the passive layer and rust stainless steel. Other deposits from food preparation and service must be 
properly removed.  

3.

 

Chlorides

 - Chlorides are found nearly everywhere. They are in water, food and table salt. Some of the 

worst chloride perpetrators come from household and industrial cleaners.  

Here are a few steps that can help prevent stainless steel rust and pitting.  

1.

 

Use the proper tools.  

When cleaning stainless steel products, use non-abrasive tools. Soft cloths and plastic scouring pads will 
not harm steel’s passive layer. Stainless steel pads also can be used but the scrubbing motion 

must 

be in 

the direction of the manufacturers’ polishing marks.  

2.

 

Clean with the polish lines  

Some stainless steel comes with visible polishing lines or “grain”. When visible lines are present, 
always scrub in a motion parallel to the lines. When the grain cannot be seen, play it safe and use a 
soft cloth or plastic scouring pad.  

3.

 

Use alkaline, alkaline chlorinated or non-chloride containing cleaners.  

While many traditional cleaners are loaded with chlorides, the industry is providing an ever-increasing 
choice of non-chloride cleaners. If you are not sure of chloride content in the cleaner used, contact your 
cleaner supplier. If your present cleaner contains chlorides, ask your supplier if they have an alternative. 
Avoid cleaners containing quaternary salts; they can attack stainless steel and cause pitting and rusting.  

4.

 

Treat your water.  

Though this is not always practical, softening hard water can do much to reduce deposits. There are certain filters 
that can be installed to remove distasteful and corrosive elements. To insure proper water treatment, call a 
treatment specialist. 

Содержание 21-C

Страница 1: ...509 Sharptown Road P O Box 345 Bridgeport NJ 08014 Email service caddycorp com Fax 856 467 5511 Internet http caddycorp com Phone 856 467 4222 21 C Conveyor Operation and Maintenance Manual ...

Страница 2: ...cautionary Steps 2 Installation Instructions 3 System Overview 5 Important Cleaning Information 6 Adjustments 7 Lubrication 7 Motor Controls 7 Lacing Instructions 8 Belt Repair Tool 9 Nomenclature for the Overlapping Belt Splicing Tool 10 Instructions for using the Overlapping Belt Splicing Tool 11 Care and Cleaning of Stainless Steel 15 Product Warranty 17 Parts List 18 ...

Страница 3: ... may void warranty and manufacturer s liability 5 Conveyor wiring is water tight but will not withstand direct hosing down of electrical parts Such hosing is hazardous to operating personnel it will cause severe damage to the equipment resulting in costly repairs and long periods of down time and will void the warranty 6 When the conveyor is off rotating the motor by hand can cause damage to elect...

Страница 4: ...te outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do ...

Страница 5: ...nances DANGER Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified elect...

Страница 6: ...t smoothly guide the belt while holding it firmly in place The pulleys have sealed stainless steel bearings that require little lubrication The belt is circular in profile The circular shape fits well into the grooved pulleys and provides a tight fit with no slippage when properly adjusted The belt is fused using an overlapping belt splicing tool making it one continuous belt The DURA SAN belt has...

Страница 7: ... putting additional strain on the belts The turn covers are removed by loosening the four screws and removing the two drive belts the exposed belts from the grooves in the turn cover After cleaning reinstall covers prior to start up Do not operate conveyor without the tail turn cover in place NOTICE The use of cleaning agents containing AMMONIA CHLORINE and BLEACH as well as QUAT agents MUST BE AV...

Страница 8: ...compartment then reapply tension at the tail as needed Caution The use of cleaning agents containing ammonia chlorine or bleach should be avoided Lubrication There are no grease fittings anywhere on this conveyor A light oil 3 in 1 oil or sewing machine oil may be applied to the pulley bearings periodically The gear box is sealed and it is seldom necessary to add gear oil However it is a good idea...

Страница 9: ...Page 8 509 Sharptown Road P O Box 345 Bridgeport NJ 08014 Email service caddycorp com Fax 856 467 5511 Internet http caddycorp com Phone 856 467 4222 Lacing Instructions Belt Assembly For 21 C Drive ...

Страница 10: ...or repairing the diameter round Dura San Conveyor Belt Permanent Belt Repairs Proper splicing requires overlapping the two belt ends Use Caddy Overlap Belt Repair Tool 6394 03 Please refer to Nomenclature for the Overlapping Belt Splicing Tool Instructions for using the Overlapping Belt Splicing Tool Contact your local service agency or the Caddy Service Department for additional information ...

Страница 11: ...tan B Thermocouple L Holding Clamp C Control Box M Holding Clamp D Main Power Cord N Clamp Thumb Nut E Power Switch O Clamp Thumb Nut F Power Indicator Light P Heating Assembly Knob G Heating Indicator Light Q Hold Down Pin H Thumb Nut R Heating Tip I Thumb Nut S Slide Knob J Belt Shears T Flash Cutters Note Caddy Corporation recommends making a practice weld using a short piece of belt before mak...

Страница 12: ...es required to make a splice a piece of belt must be added Caddy Corporation suggests adding at least a ten foot piece to keep the splices that far apart Simply add the ten foot piece and then size as indicated Once the correct sizing has been determined continue with the belt splicing operation 1 Plug power cord A and thermocouple B into control box C Plug main power cord D into electrical outlet...

Страница 13: ...en Fit the first end of the belt into the rear die The Caddy Belt should overhang the die approximately 1 16 of an inch and the angle on belt should line up with the angle on the die Tighten clamp by turning thumb nut O Now fit the other end of the belt into front or sliding die This belt is situated exactly the same as the rear belt NEVER OVERHANG THE BELT MORE THAN 1 8 OF AN INCH ...

Страница 14: ...t heating tip R Continue turning capstan as belt ends melt Apply just enough pressure to squeeze the melted material out of the welding area Continue until capstan stops DO NOT OVER TIGHTEN 7 After approximately 20 seconds loosen capstan one turn Place left hand on side knob S With your right hand pull pin Q which will let the heating assembly pop up and clear the weld area Slide the front die hom...

Страница 15: ...ely five minutes remove the belt from the welder 10 Using the special flat edged flash cutters T trim excess material from around the weld area NOTE These flash cutters are not standard diagonal cutters and should only be used for trimming the belt NOTE Should the use of a Belt Tool become necessary the Overlapping Belt Splicing Tool is available from Caddy Corporation Note This 21 C Conveyor is n...

Страница 16: ...st stainless steel Other deposits from food preparation and service must be properly removed 3 Chlorides Chlorides are found nearly everywhere They are in water food and table salt Some of the worst chloride perpetrators come from household and industrial cleaners Here are a few steps that can help prevent stainless steel rust and pitting 1 Use the proper tools When cleaning stainless steel produc...

Страница 17: ... immediately The sooner you wipe off standing water especially when it contains cleaning agents the better After wiping equipment down allow it to air dry oxygen helps maintain the stainless steel s passivity film 7 Never use hydrochloric acid muriatic acid on stainless steel Review Stainless steels rust when passivity film shield breaks down as a result of scrapes scratches deposits and chlorides...

Страница 18: ...riting If the equipment is repaired or altered in any way whatsoever by any person without prior written consent by Caddy Corporation this warranty shall not apply The following are NOT covered under this warranty Normal wear on parts such as bulbs gaskets etc Defects or damages resulting from accidents alterations abuse or misuse of equipment and or any of its components Damage of electrical comp...

Страница 19: ...ve Pulley 1 Bore 1 2 HP Motor 6880 01 Double Drive Pulley 1 1 8 Bore 3 4 HP Motor 6880 02 Belt Guide Short 2 Long 6865 02 Belt Guide Long 7 Long 6909 01 Return Channel Cover 48 Long 2 Finger Holes 6885 01 45 and 90 Turn Components Part Description Part Number 21 C Turn Drive Pulley 3 Req d Per 45 Turn 6 Req d Per 90 Turn 6887 01 21 C Turn Drive Bushing 3 Req d Per 45 Turn 6 Req d Per 90 Turn 6889 ...

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