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46577

Recoil Start

4000 Starting Watts / 3500 Rated Watts

TABLE Of CONTENTS

Introduction

1

Introduction

1

Portable Power Generator

1

Accessories

1

This Booklet

1

Manual Conventions

2

Safety Rules

3

Controls and Features

5

Generator

5

Power Panel

6

Parts Included

7

Wheel Kit

7

Other

7

Assembly

8

Remove the Generator from the Shipping Carton 8
Install the Wheel Kit

8

Install the Support Leg

8

Install the Handle

8

Add Engine Oil

9

Add Fuel

10

Grounding

10

Operation

11

Generator Location

11

Grounding

11

Surge Protection

11

Recoil Start

12

Connecting Electrical Loads

12

Stopping the Engine

12

Do Not Overload Generator

13

Capacity

13

Power Management

13

Operation at High Altitude

13

Maintenance and Storage

14

Engine Maintenance

14

Oil

14

Spark Plugs

14

Air Filter

14

Spark Arrester

15

Cleaning

15

Adjustments

15

Maintenance Schedule

15

Generator Maintenance

16

Storage

16

Generator Storage

16

Specifications

17

Engine Specifications

17

Generator Specifications

17

Fuel

17

Oil

17

Spark Plugs

17

Maintenance Valve Clearance

17

An Important Message About Temperature

17 

Wiring Diagram

18

Parts Diagram

19

Parts List

20

Engine Parts Diagram

21

Engine Parts List

22

Troubleshooting

23

Warranty

24

Warranty Qualifications

24

Repair/Replacement Warranty

24

Do Not Return The Unit To 
The Place Of Purchase

24

Warranty Exclusions

24

Normal Wear

24

Installation, Use and Maintenance

24

Other Exclusions

24

Limits of Implied Warranty 
and Consequential Damage

24

Contact Information

24

Address

24

Customer Service

24

Technical Service

24

PORTABLE GENERATOR

Содержание 46577

Страница 1: ...670 USA 1 877 338 0999 www championpowerequipment com Cabela s Sidney NE 69160 1 800 237 4444 www cabelas com 4000 Starting Watts 3500 Rated Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important...

Страница 2: ...s Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your product is designed and rated fo...

Страница 3: ...ltitude 13 Maintenance and Storage 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance 16 Storage 16...

Страница 4: ...future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures accessories designed to help you...

Страница 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Страница 6: ...metal decking Use approved transfer equipment to isolate generator from your electric utility and notify your utility company before connecting your generator to your power system DANGER Sparks can re...

Страница 7: ...pment may create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention...

Страница 8: ...3 8 gal 14 4 L capacity fuel tank 2 Choke Used to start the engine 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Filter Protects the engine by filtering dust and debris from the int...

Страница 9: ...power for the operation of 120 240 Volt AC single phase 60 Hz electrical loads 5 Voltage Switch Choose between 120 Volts or 240 Volts opportation 6 120 Volt AC 30 Amp Receptacle NEMA TT 30R May be use...

Страница 10: ...ps with the following parts Wheel Kit 8 in Wheel 2 Flange Bolt M10x105 for Wheel 2 Bushing 2 Flat Washer 10 2 Lock Nut M10 2 Support Leg w vibration mounts 1 Flange Bolt M8x16 for Support Leg 2 Handle...

Страница 11: ...the following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generat...

Страница 12: ...el in the crankcase falls below the threshold level CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Da...

Страница 13: ...d by manufacture s warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel...

Страница 14: ...when positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrica...

Страница 15: ...plugged in or turned on 2 Let the generator run at no load for several minutes to stabilize internal temperatures of the engine and generator 3 Turn the Fuel Valve to the OFF position 4 Let the engine...

Страница 16: ...oximately 3 for every 1000 feet of elevation above sea level This is a natural trend and cannot be changed by adjusting the engine At high altitudes increased exhaust emissions can also result due to...

Страница 17: ...thread the plug into the engine 7 Use the spark plug tool to firmly install the plug 8 Attach the spark plug wire to the plug For service or parts assistance contact our help line at 1 877 338 0999 NO...

Страница 18: ...he end of the spark arrester to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if i...

Страница 19: ...s are disconnected from the generator 3 Run the generator for a few minutes so the treated fuel cycles through the fuel system and carburetor 4 Turn the fuel valve to the Off position 5 Let the genera...

Страница 20: ...gth 26 3 in 66 7 cm Specifications Maintenance Valve Clearance Intake 0 13 0 17 mm 0 005 0 007 in Exhaust 0 18 0 22 mm 0 007 0 009 in Note Tech bulletin regarding the valve adjustment procedure is on...

Страница 21: ...REV 46577 20140214 18 46577 ENGLISH Specifications Wiring Diagram...

Страница 22: ...15 16 17 18 19 20 21 22 23 16 24 25 26 27 28 29 30 31 32 27 33 34 35 36 37 38 39 40 41 43 44 45 47 48 50 51 52 53 59 27 67 68 69 70 75 76 77 78 79 80 85 86 73 87 88 89 90 91 92 93 94 95 97 101 102 82...

Страница 23: ...Pipe Reversal Valve 630 mm 1 49 24 070030 00 Hole Breather Tube 1 50 2 06 006 Clamp 7 1 1 51 24 070800 00 Reversal Valve 1 Part Number Description Qty 52 1 819 0510 Screw M5 10 2 53 122 072000 00 Fue...

Страница 24: ...12 13 25 26 27 29 30 32 35 37 38 12 40 41 42 43 44 46 47 21 22 23 24 31 34 36 39 53 52 45 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 25 75 1 93 94 95 92 91 90 97 78 79 80 82 83 84...

Страница 25: ...21 Seal Air Cleaner 1 49 23 110006 00 Governor Rod 1 50 21 110003 00 Governor Arm 1 51 1 6177 06 Flange Nut M6 3 Part Number Description Qty 52 21 110001 00 Shaft Governor Arm 1 53 22 123000 01 Ignit...

Страница 26: ...e to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient venti...

Страница 27: ...nd or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any...

Страница 28: ...l system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be r...

Страница 29: ...ement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repai...

Страница 30: ...ets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of origin...

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