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The Body 

Sand the body and neck with #220 dry sandpaper, followed by #320. If you are applying a finish, other 
than natural, you should consider using a grain filler on the body.  This will fill in the valleys in the grain 
and result in a nice flat surface allowing you to get a nice high gloss finish.  An oil based grain filler is 
recommended.  For most finishes, use a natural colored filler. The dyes used in darker fillers may, over 
time, find their way through the color coat.   We carry a full line of Behlen Por-o-pac grain fillers that 
work perfectly for smoothing out your guitar body. 

Apply the filler by wiping across the grain. You can use a course cloth or your fingers to wipe the grain in. 
After it has dried about ten to twenty minutes the excess can be removed with a cloth dampened with 
mineral spirits. After about an hour repeat the process and let dry overnight.  If you have removed most 
of the excess with mineral spirits the remaining filler on the field of the wood can be sanded off (use 
#220 again) in a few minutes. It is also a good idea at this time to reopen any of the screw holes in the 
body. Use a toothpick or small drill held between your fingers to clean out any filler in the holes. The 
body is now ready for a sand and sealer coating.  

Vinyl sealer is used to give the final coat a level base. It is also helpful in filling scratches which are too 
deep to sand out.  We recommend Behlen’s Vinyl Sealer, available on our website. 

Solid Color Finish 

The last step before applying the color coats is to apply a white primer coat. We recommend Ohio Valley 
Nitro’s White Primer, available on our website. This is a white pigmented shellac in an aerosol can that 
will cover the grain and prevent any previous finishes from bleeding through. The white background will 
also let you apply an opaque color coat with less paint. Spray on two coats. When dry you may notice 
that the surface feels rough. Sand off the roughness with #320 dry and re-spray. Sand again. If the 
surface now appears smooth and all grain is opaqued you are ready for the color coat.  

We carry a full line of finishing products to give you the beautiful finish you are looking for, whether a 
clear natural finish or a bold, colorful finish.  We also carry an instructional DVD made by Behlen that will 
give you step by step instructions to help you achieve the look you want for your custom guitar. 

The Neck 

On a maple fingerboard you can apply a clear finish to the entire neck and fingerboard.  Apply several 
coats and remove buildup on the frets between coats.  An easy way to remove the finish buildup on the 
frets is to take a nail and file a half round slot in the head about the same size as the frets.  You can then 
use this to easily scrape any finish build up. 

Setup 

Truss Rod 

Содержание JEM

Страница 1: ...JEM Guitar Kit Assembly Instructions ...

Страница 2: ...h Rear electronics cover with 3 screws Trem Assembly Trem arm 3 large springs Trem claw and 2 screws Licensed Floyd Rose Trem with 2 posts Rear trem cover with 6 screws Neck 6 tuners inline 6 small tuner screws 6 washers and bushings Locking Nut with shim and 2 screws String retainer with 2 screws Truss Rod cover and 3 screws Pickups 2 white humbucker pickups with 4 mounting screws each 1 white si...

Страница 3: ...Finish Error Bookmark not defined The Body Error Bookmark not defined Solid Color Finish Error Bookmark not defined The Neck Error Bookmark not defined Setup 8 Adjusting the Action 10 The Nut 10 The Bridge 10 Pickup Height 10 Intonation 10 Introduction Thank you for purchasing a BYOGuitar com guitar kit This kit includes everything you need to build a complete custom guitar These instructions assu...

Страница 4: ... the finish while drilling Fit the neck and locate the bridge before finishing the guitar After the finish is complete all you should need to do is put it together and do some fine tuning Always center punch the hole locations before you drill this will ensure that the holes are properly located very important with bridge screws If you don t have direct access to a drill press have a friend with a...

Страница 5: ... 4 Drill the holes using a 3 16 drill bit Drilling the Mounting Holes in the Neck You should be able to fit the neck in the neck pocket by hand Place the neck in the pocket a Make sure the neck is aligned properly with the pickup cavities and bridge b Clamp the neck in place 2 Use the same drill bit you drilled the holes in the body with to center punch the locations on the neck a Place the bit in...

Страница 6: ...e a strip of masking tape to secure their position on the headstock 4 Using a 1 16 drill bit in a drill press drill 3 8 deep holes into the headstock Note Drilling the holes deeper than 3 8 could result in drilling out through the front face of the headstock Use a depth stop or tape wrapped around the drill bit at the correct depth as an indicator 5 Secure the machine heads to the guitar headstock...

Страница 7: ...llowing the bridge to float freely no tension on the tremolo arm using the claw screws in the tremolo cavity adjust the bridge to your desired angle about a 1 8 3 2 mm gap at rear of bridge You ll need to retune periodically to get the right balance between the strings and the springs If you prefer a bridge flush to the body adjust spring tension to equal string tension while the bridge rests on t...

Страница 8: ...Finish Before starting the finish make sure all holes are drilled for any remaining hardware pickguard jack plate strap pins etc ...

Страница 9: ... to give the final coat a level base It is also helpful in filling scratches which are too deep to sand out We recommend Behlen s Vinyl Sealer available on our website Solid Color Finish The last step before applying the color coats is to apply a white primer coat We recommend Ohio Valley Nitro s White Primer available on our website This is a white pigmented shellac in an aerosol can that will co...

Страница 10: ... down toward the headstock This will ensure the string sits on the edge of the nut closest to the fretboard Repeat the procedure for the remaining 5 strings The Bridge This will adjust the height of the strings over the 12th fret Minor adjustments are made by raising or lowering the bridge This adjustment is a matter of personal preference There should be a gradual increase in height from the firs...

Страница 11: ......

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