The Body
Sand the body and neck with #220 dry sandpaper, followed by #320. If you are applying a finish, other
than natural, you should consider using a grain filler on the body. This will fill in the valleys in the grain
and result in a nice flat surface allowing you to get a nice high gloss finish. An oil based grain filler is
recommended. For most finishes, use a natural colored filler. The dyes used in darker fillers may, over
time, find their way through the color coat. We carry a full line of Behlen Por-o-pac grain fillers that
work perfectly for smoothing out your guitar body.
Apply the filler by wiping across the grain. You can use a course cloth or your fingers to wipe the grain in.
After it has dried about ten to twenty minutes the excess can be removed with a cloth dampened with
mineral spirits. After about an hour repeat the process and let dry overnight. If you have removed most
of the excess with mineral spirits the remaining filler on the field of the wood can be sanded off (use
#220 again) in a few minutes. It is also a good idea at this time to reopen any of the screw holes in the
body. Use a toothpick or small drill held between your fingers to clean out any filler in the holes. The
body is now ready for a sand and sealer coating.
Vinyl sealer is used to give the final coat a level base. It is also helpful in filling scratches which are too
deep to sand out. We recommend Behlen’s Vinyl Sealer, available on our website.
Solid Color Finish
The last step before applying the color coats is to apply a white primer coat. We recommend Ohio Valley
Nitro’s White Primer, available on our website. This is a white pigmented shellac in an aerosol can that
will cover the grain and prevent any previous finishes from bleeding through. The white background will
also let you apply an opaque color coat with less paint. Spray on two coats. When dry you may notice
that the surface feels rough. Sand off the roughness with #320 dry and re-spray. Sand again. If the
surface now appears smooth and all grain is opaqued you are ready for the color coat.
We carry a full line of finishing products to give you the beautiful finish you are looking for, whether a
clear natural finish or a bold, colorful finish. We also carry an instructional DVD made by Behlen that will
give you step by step instructions to help you achieve the look you want for your custom guitar.
The Neck
On a maple fingerboard you can apply a clear finish to the entire neck and fingerboard. Apply several
coats and remove buildup on the frets between coats. An easy way to remove the finish buildup on the
frets is to take a nail and file a half round slot in the head about the same size as the frets. You can then
use this to easily scrape any finish build up.
Setup
Truss Rod
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