BWT PERMAQ COMPACT 270 Series Скачать руководство пользователя страница 4

UK

 

 

1.

 

GENERAL INFORMATION 

 

This 

installation  and  operating 

manual 

applies 

to 

BWT 

PERMAQ

®

  Compact  271-274 

total desalination plant.  
This 

installation  and  operating 

manual  contains  important  infor-
mation  about  the  correct  installa-
tion  and  operation  of  the  BWT 
PERMAQ

®

  Compact    plant  which 

is  why  the  following  is  very  im-
portant. 

1.

 

Enclosed  “Start-up  test”- 
(section  13.4)  shall  be 
completed  and  filed  to-
gether  with  the  operating 
journal. 

2.

 

Operating journal shall be 
updated  as  described  in 
“Operating  journal”  (sec-
tion 13.5). 

3.

 

Floor  drain  must  be  avail-
able  in  the  immediate  vi-
cinity of the plant. 

4.

 

The  BWT  PERMAQ

®

  Com-

pact  plant  removes  more 
than 98 % of all salts, and 
that is why you need to be 
alert  to  possible  post-
treatment  with  mixed  bed 
or  similar,  if  a  better  wa-
ter quality is requested. 

5.

 

The 

authorised 

agent 

takes  on  full  responsibility 
without  costs  for  BWT 
who,  however,  grants  a 
12  months  guarantee  in-
clusive  of  replacement  of 
defective  spare  parts,  on 
condition  that  the  parts 
are returned to BWT along 
with  a  specification  of  the 
fault  and  stating  produc-
tion  month  /year  (plant 
no.). 

6.

 

The  warranty  becomes  in-
valid,  if  the  plant  is  not 
commissioned  by  an  au-
thorised BWT service tech-
nician. 

7.

 

The  warranty  becomes  in-
valid,  if  maintenance  in-
tervals are not met. 

This  instruction  should  be  read 
carefully  before  installing  and 
starting  up  the  plant.  Correct 
installation  and  operation  will 
also  form  the  basis  of  a  possible 
factory warranty. 
Your  BWT  PERMAQ

®

  Compact 

plant  is  a  compact  design  with 
reservoir 

tank 

and 

BWT 

PERMAQ

®

  Compact  plant  built 

together in order to take up a little 
space as possible. 
The  BWT  PERMAQ

®

  Compact 

plant  with  its  compact  and  fin-
ished  design  is  easy  to  install, 
since  all  installations  are  pre-
assembled  and  tested  in  our  fac-
tory. 
Your  BWT  PERMAQ

®

  Compact  

plant is equipped with casters and 
constructed  in  a  stainless  steel 
frame.  That  means  that  the  plant 
can  be  placed  e.g.  underneath  a 
table  and  then  pulled  out  for  a 
service check. 
Your  BWT  PERMAQ

®

  Compact  

plant is equipped with a powerful 
transport  pump  which  supplies 
water  at  a  pressure  flow  as  the 
normal 

waterworks 

pres-

sure/flow. 
Your  BWT  PERMAQ

®

  Compact  

plant  is  designed  for  a  minimum 
of  service  and  for  long  and  un-
problematic  operation.  However, 
this  is  on  condition  of  correct 
installation and maintenance. 
Always read this manual careful-
ly before commissioning. 
 

2.

 

EXPLANATION OF 
WORDS 

 

There  will  be  a  few  technical  ex-
planations  in  this  instruction 
which we explain below. 

 
  Permeate: 

The  treated,  totally 
desalinated 

water 

which  is  produced 
by 

the 

BWT 

PERMAQ

®

  Compact  

plant  and  supplied 
to the reservoir tank. 

Concentrate:

  Is  the  water  that  is 

led  to  outlet.  This 
water  contains  the 
salts  and  minerals 
that  have  been  re-
moved from the wa-
ter. 

Raw water:

 

Is the water which is 
led  directly  to  the 
BWT 

PERMAQ

®

 

Compact    plant  and 
which  must  be  de-
salinated in the BWT 
PERMAQ

®

  Compact  

plant. 

TDS:

 

The 

amount 

of 

totally 

dissolved 

salts,  measured  in 
(mg/l). 

Conductivity: 

Is  the  designation  of 
salt  concentration  of 
the water, measured 
in 

(µS/cm). 

The 

lower  the  value,  the 
better 

the 

water 

quality. 

Membranes:

  Is  the  filter  of  the 

plant  which  by  high 
pressure  and  flow  is 
capable  of  desali-
nating  the  raw  wa-
ter. 

RO:

 

The  abbreviation  for 
Reverse Osmosis. 

Transport- 

Is the pump which 

pump: 

transports 

the 

treated  water  from 
the plant reservoir to 
the consumer. 

Level switch:

 

Is  a  switch,  which 
gives  a  signal  when 
the  BWT  PERMAQ

®

 

Compact  plant must 
either  be  started  or 
stopped, and it stops 
the  transport  pump 
in  case  of  dry-
running of the reser-
voir tank. 

Softening

 

Is a pre-filter which 

plant:

 

softens  the  water, 
that  means  it  re-
moves 

hardness 

from the water. 

 

Содержание PERMAQ COMPACT 270 Series

Страница 1: ...BWT PERMAQ COMPACT 271 274 Reverse Osmosis Plant Installation and Operating manual UK ...

Страница 2: ...UK 2 ...

Страница 3: ...ality of the treated water is higher than 20 µS cm 9 9 2 3 Alarm Low raw water pressure 10 9 2 4 Alarm Transport pump 10 9 2 5 Indication Level low 11 9 2 6 Alarm Level high 11 9 2 7 The plant is not operating 12 9 2 8 Alarm The transport pump stops and starts 13 9 2 9 Hard water is measured at the soft water tap 13 9 2 10 Survey of Alarm Conditions 14 9 2 11 Settings 15 10 TECHNICAL SPECIFICATION...

Страница 4: ...allations are pre assembled and tested in our fac tory Your BWT PERMAQ Compact plant is equipped with casters and constructed in a stainless steel frame That means that the plant can be placed e g underneath a table and then pulled out for a service check Your BWT PERMAQ Compact plant is equipped with a powerful transport pump which supplies water at a pressure flow as the normal waterworks pres s...

Страница 5: ...on a water anal ysis must be made The plant must be connected to a raw water pressure of minimum 2 bar and maximum 7 bar The quality of the treated water will be less than 20 µS cm at 10 C 5 WATER CONNECTIONS Note All water connections must be in compliance with local regu lations 5 1 Connection of inlet water raw water On the inlet side you must fit a ball valve so that the water may be cut off d...

Страница 6: ... Permeate amount and max pres sure may never exceed above mentioned as it would cause damage to the plant membrane 7 1 Adjustment of outlet amount Important Read the entire section 7 1 and 7 2 before adjustment is commenced Outlet amount must be adjusted and the suitable outlet amount on your plant depends on the raw water quality A too high water recovery will damage the plant membranes On condit...

Страница 7: ... fill up completely approx 20 minutes Check that the level switch H Figure 3 automatically stops the plant when the reservoir tank is full NB Do not touch the level switch Create a large consumption of treated water to get the air out of the pump Check that the transport pump G Figure 3 starts up automatically Check that the pump supplies water and pressure When you have checked the transport pump...

Страница 8: ...The BWT PERMAQ Compact plant is produced and designed for a minimum of servicing and maintenance However there are certain functions which should be checked regularly Maintenance intervals should be per formed once a week read section 13 5 Operating Journal ...

Страница 9: ...UK 9 9 2 Troubleshooting This section deals with the problems that may arise on the plant 9 2 1 The plant capacity has dropped 9 2 2 The quality of the treated water is higher than 20 µS cm ...

Страница 10: ...UK 10 9 2 3 Alarm Low raw water pressure 9 2 4 Alarm Transport pump ...

Страница 11: ...UK 11 9 2 5 Indication Level low 9 2 6 Alarm Level high ...

Страница 12: ...UK 12 9 2 7 The plant is not operating ...

Страница 13: ...UK 13 9 2 8 Alarm The transport pump stops and starts 9 2 9 Hard water is measured at the soft water tap ...

Страница 14: ...t condition Section 9 2 4 ALARM Too low raw water pressure Nothing is working permanent condition Section 9 2 3 Too low raw water pressure HP pump stopped TP pump is working Automatic restart 3 times if raw water pressure is 0 5 bar External stop TP pump can be jumped at start up HP pump is working Remove the cause for external stop signal External stop HP pump TP pump is working Remove the cause ...

Страница 15: ... 6 Transport pump 10 TECHNICAL SPECIFICATION 10 1 Technical Specifications BWT PERMAQ Compact 271 274 Tag number Designation Type data P1 High pressure pump 14 bar 1x230V 0 64kW P2 Transport pump 1x230V 0 55 kW FI 1 Flow meter Ø32 PVC PI 1 Manometer 0 40 bar V1 Needle valve Brass V2 Needle valve Brass Y1 Solenoid valve NC Brass PS 1 Pressure switch NO 0 5 bar PS 2 Pressure switch NC 0 2 8 bar QIS ...

Страница 16: ...ctrical frequency Hz 50 50 50 50 Pipe inlet diameter Concentrate outlet diameter mm 10mm Hose 10mm hose 10mm hose 10mm hose Permeate outlet diameter Height mm 1350 1350 1350 1350 Width mm 630 630 630 630 Depth mm 580 580 580 580 Maximum water temp C 25 C 25 C 25 C 25 C Maximum water pressure bar 7 bar 7 bar 7 bar 7 bar Minimum water pressure bar 2 bar 2 bar 2 bar 2 bar Weight full kg 330 kg 332 kg...

Страница 17: ...il the plant components membranes pump are heated up to approx 40 C Replace the water in the bucket continuously in order to keep the water at 40 C during the heating period When the plant components are heated up at 40 C you must stop the plant by switching off the power Re fill water into the bucket 40 C We recommend using treated water for this purpose Mix in citric acid in the ratio 2 in 25 li...

Страница 18: ... top when the membrane is fitted inside the membrane pipe When the membrane has been replaced and the end plate has been refitted with the U lock inserted remount all hoses Note When the hose connec tion is pushed into the stainless fitting the ring must again be pressed all the way down and the same applies to the hose When all connections have been refitted and end plates are se curely locked wi...

Страница 19: ...ANNEX 13 1 P I Diagram 13 2 Layout drawings 13 3 Wiring diagram 13 4 Start up test 13 5 Operating journal 13 6 Spare parts list BWT PERMAQ Compact 271 274 13 7 Spare parts drawing 13 8 Declaration of conformity ...

Страница 20: ...UK 20 13 1 P I Diagram ...

Страница 21: ...UK 21 13 2 Layout Drawings ...

Страница 22: ...UK 22 ...

Страница 23: ...UK 23 ...

Страница 24: ...UK 24 ...

Страница 25: ...UK 25 13 3 Wiring Diagram ...

Страница 26: ...UK 26 ...

Страница 27: ...UK 27 ...

Страница 28: ...ls of technician Date Time consumption for the start up hours Start up test The start up test sheet must be completed and filed together with the operating journal Test of raw water YES Time controlled Quantity controlled New Old Dimensioned correctly for RO Plant and salt valve set at the correct hardness Direction high press pump is OK Level switch start stop of high press pump is OK Inlet press...

Страница 29: ...List BWT PERMAQ Compact 271 274 Control of rawwater Pressure switch PS1 every 6 month Check up for leaks every month Softening plant option Hardness dH Raw water Raw water tempera ture C Raw water pressure bar BWT PERMAQ Compact 271 274 plant High pressure pump op erating pressure bar Conductivi ty meter option µS cm Flow meter Permeate l h Signature Date ...

Страница 30: ...04680 12 Concentration valve 1 451404681 13 Push in fitting 10 mm elbow 1 454090010 3 years 13A Push in fitting 12 mm elbow 1 454090012 3 years 14 Push in fitting 10 mm T piece 1 454095010 3 years 15 High pressure motor 451202495 16 High pressure pump 451202490 17 Coupling for high pressure pump 1 451202485 18 Flow meter permeate 453010002 19 Plastic fitting flow meter 061282024 20 Level switch 1 ...

Страница 31: ...tting 10x base 1 454065010 3 years 36A Push in fitting 12x base 1 454065012 3 years 37 End plate 2 451202117 3 5 years Miscellaneous 10 mm plastic hose 1 m 454001010 3 years 12 mm plastic hose 20 µF capacitor Transport motor 16 µF capacitor High pressure motor Filter wrench 1 m 1 1 454001012 750001270 750001860 321417100 3 years Option Filter housing 10 complete 321401000 Carbon filter 10 32141300...

Страница 32: ...UK 32 13 7 Spare Parts Drawing ...

Страница 33: ...0 900 bwt bwt dk www bwt dk herewith declares that BWT PERMAQ Compact 271 272 273 274 is in conformity with the provisions of the Machinery Directive directive 2006 42 EC is in conformity with the provisions of the following other EC directives Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Place Greve Denmark Date 29 01 2014 _______________________________________ Lars Jensen Head of ...

Страница 34: ..._________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ __________________________________________________...

Страница 35: ..._________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ __________________________________________________...

Страница 36: ...00 Fax 33 1 4922 45 45 E Mail bwt bwt fr BWT Belgium NM Leuvensesteenweg 633 B 1930 Zaventem Tel 32 2 758 03 10 Fax 32 2 758 03 33 E Mail bwt bwt be BWE Česká Republika s r o Lipovo 196 Cestlice CZ 251 01 Říčany Tel 42 272 680 300 Fax 42 272 680 299 E Mail info bwt cz BWT Polska Sp z o o ul Polczyhska 116 PL 01 304 Warszawa Tel 48 22 6652 609 Fax 48 22 6649 612 E Mail bwt bwt pl BWT Hungária Kft K...

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