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ENGLISCH

Operating Manual

V-

COMFORT Bedding

Rev. 2/02.15

Item no.: 106608

Printed in Germany – Translation of the original operating
manual

Read and follow this operating manual before putting the machine into
operation for the first time!

Store for future reference!

Maschine

V-COMFORT Bedding

DokuArt

Betriebsanleitung

MaschinenNr

yyy

MaschinenTyp

1000-1700

Version

Rev. 2/02.15

ArtNr

94212

KundeName

Bernard van Lengerich Maschinenfabrik GmbH & Co. KG

Erstelldatum

10.12.2014

Dateiname

BA_xxx_DE

Zusatz1

Maschine

Zusatz2

…

Baujahr

xxx

(diese Anleitung)

PCS

Содержание V-COMFORT Bedding

Страница 1: ...manual before putting the machine into operation for the first time Store for future reference Maschine V COMFORT Bedding DokuArt Betriebsanleitung MaschinenNr yyy MaschinenTyp 1000 1700 Version Rev...

Страница 2: ...s General requirements for the design and construction of fixed and movable guards DIN EN ISO 4254 1 2013 Agricultural machinery Safety Part 1 General requirements ISO 4254 1 2013 EN ISO 4413 2010 Hyd...

Страница 3: ...49 0 5903 951 34 Internet http www bvl group de E mail info bvl group de Spare part orders Service For the address see the manufacturer s address Tel 49 0 5903 951 48 Fax 49 0 5903 951 37 Mobile 49 0...

Страница 4: ...nnel operating the machine have read this operating manual before putting the machine into operation Special equipment is available for all machines When customizing your machine you may find that not...

Страница 5: ...Danger area work area and hazard areas 16 2 4 2 General information on safety and accident prevention 16 2 4 3 Installing removing the machine 17 2 4 4 Use of the machine 17 2 4 5 Transporting the ma...

Страница 6: ...53 5 2 Loading and unloading using the tractor designated for operation with the machine 53 6 Commissioning 54 6 1 Traffic regulations 55 6 1 1 Traffic regulations applicable in Germany 55 6 2 Checki...

Страница 7: ...n points overview 82 1 2 Maintenance schedule overview 83 11 2 Conveyor belt 84 11 2 1 Tensioning aligning the conveyor belt 84 11 3 Checking tensioning the roller chain of the chain drive on the dosi...

Страница 8: ...n how to handle the machine in a safe and efficient way If you have any questions please do not hesitate to contact us 1 2 Storing the operating manual The operating manual is part of the machine Ther...

Страница 9: ...r action 2 Lists Unordered lists are displayed as lists with bullet points Example Item 1 Item 2 Item numbers in illustrations Figures included in round brackets refer to the item numbers included in...

Страница 10: ...est technological standards and the recognized safety and accident prevention regulations Regardless using the machine carries certain risks and may impair the life and limb of the operator or third p...

Страница 11: ...y shoes o Protective suit o Skin protection etc 2 2 2 Responsibilities of the operator Before commencing work all personnel designated to work with on the machine are required to observe all national...

Страница 12: ...pecially trained to perform this activity 1 Instructed person 2 Person with professional training specialty workshop 3 Loading transport X X X Commissioning X X Setup adjustment X X Operation X X Clea...

Страница 13: ...bserving all information and regulations specified in the operating manual as well as all accompanying documents Adhering to the inspection and maintenance intervals that are mandatory or listed in th...

Страница 14: ...modification or accessory parts that have been approved by the manufacturer in order to ensure that o the Declaration of Conformity and the CE mark on the machine will remain valid o the machine remai...

Страница 15: ...Improper use of the machine Improper installation commissioning operation and maintenance of the machine Operating the machine with defective safety devices or improperly mounted or non operational sa...

Страница 16: ...arise unexpectedly Hazard areas are marked by warnings attached to the machine These warnings warn of existing residual hazards This operating manual contains action related safety information that wa...

Страница 17: ...hicles negotiate curves o must not rub against be in contact with foreign objects Set down and uncouple the machine only when in the filling position Always set down the uncoupled machine on a level a...

Страница 18: ...riving characteristics as well as the steering and braking capacity of the tractor Use counterweights as necessary o The front axle of the tractor must be subjected to at least 20 of the tractor s unl...

Страница 19: ...fects damage and wear Use only original hydraulic hose lines Before connecting hydraulic hose lines make sure that the hydraulic system on the tractor and the machine has been depressurized Do not use...

Страница 20: ...attery There is a risk of explosion Use only the designated fuses Using higher amperage fuses may destroy the electrical system as there is a risk of fire If necessary the machine can be equipped with...

Страница 21: ...secure larger components using lifting devices before replacing them Regularly check nuts and bolt for tightness Retighten loosened nuts and bolts Secure the machine raised parts of the machine from...

Страница 22: ...ignal word The signal word indicates the severity of the imminent danger DANGER DANGER indicates a situation of imminent danger that unless avoided carries a high risk of causing severe injury loss of...

Страница 23: ...ked by the adjacent symbols IMPORTANT indicates an obligation to behave or act in a particular way in order to handle the machine in the proper manner Failure to observe this information may lead to f...

Страница 24: ...posed of an image illustrating the hazard and enclosed by a triangular safety symbol 2 pictogram intended to help avoid the hazard The pictogram is composed of an image providing information on how to...

Страница 25: ...2 Risk of hands and fingers becoming cut or severed from the movements of parts that are accessible and moving while work is in progress This hazard may cause serious injury including the loss of body...

Страница 26: ...death if hydraulic oil escaping under high pressure penetrates the skin and enters the body Never attempt to seal leaking hydraulic hose lines using your hand or fingers Read and follow the instructi...

Страница 27: ...mum distance m up to 1 1 between 1 110 3 between 110 220 4 between 220 380 5 unknown voltage 5 Warning 72737 Crushing hazards There is a risk caused by raised parts lowering inadvertently Stay out fro...

Страница 28: ...rcuit i e there must not be a permanent hydraulic oil supply line leading to the machine The supply must not be permanent and needs to require that the operator deliberately activate permanent supply...

Страница 29: ...pictogram 1 Pictogram contains information regarding the proper handling of the machine The pictogram contain information in an image or descriptive text or in a table Order number and explanation 900...

Страница 30: ...structions 30 V COMFORT Bedding 2 6 3 Positioning of warnings and instructions The following illustrations show the arrangement of warnings and instructions on the V COMFORT Bedding Fig 2 1 Fig 2 2 an...

Страница 31: ...al injury as well as danger to the environment and the machine including o Danger to human life due to unprotected work areas o Failure of important machine functions o Failure of methods prescribed f...

Страница 32: ...rs units 2 Width of the hopper mm 1000 1200 1500 1700 Overall width mm 1260 1460 2000 2000 Overall height mm 1800 1800 1800 1800 Overall depth mm 1400 1400 1650 1650 Unladen weight kg 360 405 485 530...

Страница 33: ...stitutes a legal document and may not be altered or disfigured beyond recognition 1 Type plate and CE mark 2 Machine number stamped into the frame Fig 3 1 Specified on the type plate are Manufacturer...

Страница 34: ...y of the tractor at least 20 l min and no more than 40 l min Hydraulic oil ISO VG 46 HLP DIN 51524 T2 Some hydraulic components can be coupled to either a double acting control unit a single acting co...

Страница 35: ...ingle acting control unit with pressure less return flow Hydraulic slewing device at three point mounting frame optional 1 single acting control unit with pressure less return flow 3 4 5 Mirrors The t...

Страница 36: ...ipment options Special equipment are marked in this operating manual and available for an extra price If possible read this chapter while directly at the machine This is the best way to become familia...

Страница 37: ...the bedding material before guiding it to the discharge opening You fill the receiving hopper by lowering the machine to the filling position before driving it into the bedding material using the trac...

Страница 38: ...spreading quantity of the bedding material The higher the drive speed of the dosing and mixing augers the higher the discharged spreading quantity of the bedding material can be altered by the speed...

Страница 39: ...ses through the discharge opening 1 and flows onto the conveyor belt Fig 4 7 The opening width of the discharge opening dictates the discharged spreading quantity of the bedding material can be adjust...

Страница 40: ...w direction The conveyor belt is powered by the hydraulic motor 2 provided the oil circuit between tractor and machine is switched on and the receiving hopper is in the work position The speed of the...

Страница 41: ...ctory to the right or the left The doors on the Bedding 1000 and 1200 models are only open on one side The Bedding 1500 and 1700 models allow the operator to open the doors on both sides and subsequen...

Страница 42: ...filling it automatically the receiving hopper can be swiveled from the work to the filling position via the hydraulic cylinders 2 of the slewing device Fig 4 13 Three point mounting frame Four point...

Страница 43: ...is switched on Fig 4 15 Control panel Start Stop This switch can be used to turn the dosing and mixing augers and the conveyor belt on and off Control dial optional The control dial can be used to adj...

Страница 44: ...ere must not be a permanent hydraulic oil supply line leading to the machine The supply must not be permanent and needs to require that the operator deliberately activate permanent supply to operate t...

Страница 45: ...dosing and mixing augers as well as the hydraulic cylinders operating the slewing device are controlled without the control panel and the electrohydraulic control block but directly via the control u...

Страница 46: ...4 9 2 Hydraulic motor of the dosing and mixing augers This hydraulic motor drives the dosing and mixing augers via a chain drive Fig 4 17 4 9 3 Electromagnetic lock valve The electromagnetic lock valv...

Страница 47: ...lve Depending on its design the flow control valve can either be operated directly by hand on the machine or electronically via the control panel Fig 4 19 Manually controlled flow control valve Fig 4...

Страница 48: ...draulic cylinders of the three point mounting frame optional Mounting the machine to the rear of a tractor requires the use of a three point mounting frame It is equipped with two hydraulic cylinders...

Страница 49: ...ines pay attention to the marks on the hydraulic plugs Check the assignment of the hydraulic hose lines on the control block of the machine if the colored marks dust caps are missing o P pressure line...

Страница 50: ...ine red dust cap to the flow P Fig 4 23 4 10 2 Uncoupling the hydraulic hose lines WARNING Risks to a person s health from infections may arise if hydraulic oil escapes under high pressure and enters...

Страница 51: ...s are installed completely and fully operational Replace defective safeguards immediately with new ones 4 11 1 Tipping sensor The machine is equipped with a tipping sensor 1 The tipping sensor is link...

Страница 52: ...ive case 1 prevents anyone from reaching into the chain drive of the dosing and mixing augers Fig 4 25 4 11 3 Protective covers fitted in the doors The protective covers 1 fitted in the doors prevent...

Страница 53: ...hine is fitted with attachment points 1 that can be used to fasten lifting gear Fig 5 1 Fig 5 2 5 2 Loading and unloading using the tractor designated for operation with the machine WARNING Risks of p...

Страница 54: ...ountry Compliance with national traffic regulations is the responsibility of the vehicle owner the owner and the driver the operator Also observe the information given in chapter Cleaning maintenance...

Страница 55: ...ility of the tractor before attaching the machine to the tractor The machine may only be attached to suitable tractors Conduct a brake test in order to check whether the tractor still achieves the nec...

Страница 56: ...r 1 3 Insert the 3 pin plug 3 DIN 9680 of the power supply cable 4 into the 3 pin power socket on the tractor Fig 6 1 Fig 6 2 Fig 6 3 Do not take power from the light socket Retrofit the tractor with...

Страница 57: ...the machine for proper operation Check if the machine is fully operational before putting the machine into operation for the first time and every time before starting to work 1 Hitch the machine up t...

Страница 58: ...ulic system of the tractor while the machine is being coupled or uncoupled Operate the actuators of the tractor s three point hydraulic system only while at the designated workstation only if no one i...

Страница 59: ...y assistants present may only help the driver steer the vehicle while standing next to tractor and machine and must not step between the vehicles unless they are at a standstill WARNING Risks of perso...

Страница 60: ...with a category III three point hydraulic system Use only the included upper link pin and the lower link shaft to couple the machine Check upper link pin and lower link shaft for obvious defects every...

Страница 61: ...inst unintended start up and rolling away See also chapter Securing the tractor and the machine against inadvertent start up and rolling away 9 Couple the upper link 10 Adjust the length of the upper...

Страница 62: ...round 8 Apply the parking brake of the front farmyard or wheel loader 9 Turn off the engine and pull the key out of the ignition See also the information given in chapter Securing the tractor and the...

Страница 63: ...y of the uncoupled machine Swivel the receiving hopper to the filling position and set the machine down on a horizontal and solid subsurface before uncoupling the machine When uncoupling the machine a...

Страница 64: ...the lower links 5 6 Pull the tractor forward by approx 25 cm The resulting clearance between tractor and machine allows for easier access when the operator needs to couple the supply lines 5 7 Secure...

Страница 65: ...hine against inadvertent start up and rolling away 5 3 Move all control levers of the working hydraulics several times in both directions The hydraulic system is depressurized 5 4 Uncouple the hydraul...

Страница 66: ...antity The discharged spreading quantity of the bedding material can be altered by adjusting the opening width of the discharge opening in the receiving hopper adjusting the drive speed of the dosing...

Страница 67: ...or this purpose 4 2 Evenly move the dosing slide 5 until the discharge opening 2 has reached the desired opening width 4 3 Retighten all fixing bolts 6 Fig 8 1 Fig 8 2 WARNING Risks of personal injury...

Страница 68: ...peed of the dosing and mixing augers may vary with the tractor type even though the swiveling lever control dial is set to the same position By hand directly at the machine optional With the receiving...

Страница 69: ...2 Turn the control dial in the desired direction until the desired spread quantity is being discharged Counter clockwise turn of the control dial drive speed increases Clockwise turn of the control d...

Страница 70: ...red area 2 Align the three point or four point mounting frame of the machine vertically at the selected installation height 3 Keep all persons and animals away from the danger area of the door before...

Страница 71: ...g 1500 and 1700 models allow the operator to change the throw direction by reversing the direction of the oil flow using the corresponding double acting control unit of the carrier vehicle standard An...

Страница 72: ...RNING Risks of personal injury from crushing entanglement catching or impact may arise if tractor and machine tip over as a result of insufficient stability Adapt your driving style in such a way that...

Страница 73: ...the machine Hitching a ride on the machine is prohibited During transport trips do not raise the machine any higher than to a position where the upper edge of the lighting beam is no higher than 900...

Страница 74: ...he upper edge of the receiving hopper while the dosing and mixing augers are under power Never climb into the receiving hopper while the machine is under power or while the tractor engine is running 1...

Страница 75: ...per to the work position Fig 10 1 Filling position Fig 10 2 Work position The following needs to be observed when the filled receiving hopper is lifted while mounted to the three point mounting frame...

Страница 76: ...rsons from the danger area of the machine 2 Swivel the receiving hopper to the filling position 3 Move the receiving hopper forward into the bedding material until the receiving hopper is filled 4 Swi...

Страница 77: ...danger area of the door prior to filling Keep animals away from the danger area WARNING Risks to man and animals from crushing and impact may arise if the machine is swiveled to the filling position w...

Страница 78: ...aries with the bedding material the height of the door in relation to the littered area the belt speed of the conveyor belt The throw distance of the bedding material increases with the weight of the...

Страница 79: ...y by accident if the raised machine raised parts thereof are lowered inadvertently Before removing clogs secure the tractor and the machine from starting up and rolling away inadvertently see also cha...

Страница 80: ...dvertently Before performing any cleaning maintenance or repair work secure tractor and machine against inadvertent start up and rolling away See also chapter Securing the tractor and the machine agai...

Страница 81: ...r use gasoline benzene petroleum or mineral oils to treat hydraulic hose lines 11 1 1 Cleaning with high pressure sprayers steam cleaners Make sure to observe the following steps when using a high pre...

Страница 82: ...ation nipples Use environmentally safe and biodegradable oils and greases if lubricants might enter feedstuffs or the soil Expert information can be obtained from specialist agricultural companies 1 1...

Страница 83: ...inspection Prior to each start up Entire hydraulic system Check if all hoses screw couplings and components are tight and retighten the screw couplings if necessary After the first 10 hours of operat...

Страница 84: ...ng any damage cracks bent up corners Lubricate the flange bearings on the conveyor belt at least every 50 operating hours 11 2 1 Tensioning aligning the conveyor belt 1 Secure the tractor and the mach...

Страница 85: ...apter Securing the tractor and the machine against inadvertent start up and rolling away 3 Open the protective case 1 4 Check the tension of the roller chain 2 5 Retension the roller chain 5 1 Loosen...

Страница 86: ...to connect the hydraulic hose lines properly Check all hydraulic hose lines and couplings for damage and contamination Have an expert verify the proper technical condition of the hydraulic hose lines...

Страница 87: ...nt through the formation of the cracks in the hose material Unnatural deformation of the hydraulic hose line e g layer separation formation of bubbles pinch points or kinks Leaking spots Damage deform...

Страница 88: ...hose lines from rubbing against components or against one another by arranging and fastening them properly Protect hydraulic hose lines with protective sleeves if necessary Cover sharp edged component...

Страница 89: ...plete stop before entering the danger area Fault Cause Remedy No hydraulic function available Flow of oil interrupted Check quick release couplings pressure relief valve and hydraulic system Check if...

Страница 90: ...Appendix 90 V COMFORT Bedding 13 Appendix 13 1 Provided documents Designation Hydraulic circuit diagrams...

Страница 91: ...1 Hydraulic circuit diagram standard This circuit diagram shows the standard version of the hydraulic system Fig 13 1 Pos Name 1 Hydraulic motor dosing and mixing augers 2 Hydraulic motor conveyor be...

Страница 92: ...aulic system that includes a manually operated flow control valve used to adjust the speed of the dosing and mixing augers Fig 13 2 Pos Name 1 Hydraulic motor dosing and mixing augers 2 Hydraulic moto...

Страница 93: ...control panel This panel can be used to switch the machine on and off adjust the speed of the dosing and mixing augers and set the throw direction Fig 13 3 Pos Name 1 Hydraulic motor dosing and mixing...

Страница 94: ...d mixing augers set the throw direction and swivel the machine to the filling and work position using the hydraulic cylinders of the three point mounting frame Fig 13 4 Pos Name 1 Hydraulic motor dosi...

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