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MAINTENANCE

1947/2047 01/11

Maintenance Section 5-7

© 2011 Alamo Group Inc.

MAINTENANCE

Lift and Bucket Cylinder Dissemble

Following is an outline procedure for disassembling and reassembling cylinders

1.

Hold cylinder tube (13) stationary and pull wire ring (14) out through slot.

2.

Pull shaft (1), with all assembled parts, out of cylinder tube (13).

Note:

Resistance will be felt until piston seal (8) slides over wire retaining ring groove.

3.

Remove elastic locknut (12) from end of shaft and slide cylinder piston (9) and cylinder head (5) off shaft.

4.

Remove piston wear ring (8), piston seal (11), and o-ring (10) from outside grooves on piston(9).

5.

Remove wiper seal (2), rod seal (3) and wear ring (4) from inside of cylinder head (4) and o-ring (7) with

backup washer (6) from groove on outside of head.

6.

Clean all parts including cylinder tube, in a suitable cleaning solvent, then use air pressure to blow any dirt

or excess solvent from all parts.

7.

Examine all parts for wear or damage and replace, if necessary.

Lift and Bucket Cylinder Reassembly

Note:

Be careful not to damage seals and o-rings on edges or holes in cylinder tube. Inspect and remove burrs

and sharp edges if necessary before reassembly.

1.

Place rod seal (3) into groove inside cylinder head.

Note:

Lips of seal (3) must be face inward and seal must be firmly seated in groove.

2.

Install wiper seal (2) with lip of seal facing out and flush with top of cylinder head (5). Install wear ring (4)
inside other end of head (5).

3.

Place o-ring (7) with back-up washer (6) in groove on outside of head. Back-up washer must be on rod
side.

4.

Remove sharp edges on outer edge of the threaded end of shaft (1). Lubricate wiper seal (2) and rod seal
(3) in head and carefully slide head onto shaft.

5.

Place o-ring (10), piston seal (11) and piston wear ring (8) in grooves on outside of piston (9).

Note:

For easier installation, place piston seal (11) in 120°F water to warm seal.

6.

Slide piston (9) onto threaded end of shaft and install lock nut (12). Tighten lock nut to 100 lbs.

7.

Lubricate piston wear ring (8) and piston seal (11) on piston, o-ring (7) and backup washer (6) on head and
inside of cylinder tube (13), then carefully slide piston and head into cylinder tube (13).

8.

Insert wire retaining ring (14) into slot in cylinder tube (13). Apply pressure to wire ring to thread it into
groove while turning cylinder head.

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Содержание 1947

Страница 1: ...Selma AL 36703 334 874 2700 www bushhog com LOADER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND a...

Страница 2: ...safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Страница 3: ...Mounting Brackets 3 4 Installing Side Frames 3 4 Installing Grease Fittings 3 4 Install Bucket 3 4 Installing Bucket Level Indicator 3 6 Dismounting Loader and Mounting Loader to Tractor 3 6 Dismounti...

Страница 4: ...inder Service 5 6 Lift and Bucket Cylinder Dissemble 5 7 Lift and Bucket Cylinder Reassembly 5 7 Prince LVR Valve Service 5 8 Valve Disassembly 5 9 Valve Reassembly 5 10 Relief Valve Load Check Plugs...

Страница 5: ...Safety Section 1 1 SAFETY SECTION...

Страница 6: ...e owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY...

Страница 7: ...erate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the me...

Страница 8: ...ARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s...

Страница 9: ...ate environmental exposure Be safe and always wear proper protection Short or long term exposure to certain chemicals and materials can result in serious injury or death SL 19 Repeated or substantial...

Страница 10: ...ctor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions SG 13 Operate the Tractor and or Implement controls only while properly seated in the Trac...

Страница 11: ...s injury SL 05 Use extra care when turning or stopping Allow for increased length and weight of added loader The loader adds five to six feet of length in front of the tractor and significant weight A...

Страница 12: ...ader tractor or attachments Falling off the loader could result in serious injury and or tractor run over SL 14 Do not operate the loader from the ground Operate the tractor and loader only while seat...

Страница 13: ...ou have clear visibility in daylight or with adequate artificial lighting Never operate in darkness or foggy conditions where you cannot clearly see at least 100 feet in front and to the sides of the...

Страница 14: ...learly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death S...

Страница 15: ...t arms when raised Serious injury could result from crushing or pinching by the loader or attachment SL 06 Make sure the loader is properly attached to the tractor and the retaining pins securely lock...

Страница 16: ...urning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of...

Страница 17: ...sition Traveling with the bucket or plow in the raised position increases the chances of colliding with overhead obstructions and making the unit more prone to tipping over SNPO 37 Never interfere wit...

Страница 18: ...from the Implement while it is in motion or while tractor engine is running SG 20 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose...

Страница 19: ...safety SPBH 2 SEE YOUR BUSH HOG DEALER Never crawl under or allow children to play around or on a loader that is disconnected from the tractor The loader could fall crushing a person resulting in seri...

Страница 20: ...mote safe operation Damage to the decals may occur while in shipping use or reconditioning Bush Hog cares about the safety of its customers operators and bystanders and will replace the safety decals...

Страница 21: ...ARNING Lock Valve in Transport 5 52204 1 INSTRUCT Loader Positions 6 D469 1 WARNING Loader Safety 7 D468 2 DANGER Crushing Electrocution Falling Hazard 8 D471 1 WARNING Handling Bales 9 D470 1 DANGER...

Страница 22: ...SAFETY 1947 2047 01 11 Safety Section 1 18 2011 Alamo Group Inc SAFETY Decal Description P N 50057411 Logo BUSH HOG 3 20 x 14 50 MODEL NAME 1947 P N 50069067 MODEL NAME 2047 P N 50069068...

Страница 23: ...tractor off and remove hydraulic pressure Never use hands to check for leaks Wear safety glasses oil impenetrable gloves and use cardboard to check for evidence of oil leaks If you suspect a leak remo...

Страница 24: ...transport for better visibility and to avoid overturns Keep bystanders 10 feet away when operating loader When parking or servicing unit lower bucket to the ground on level hard surface stop engine se...

Страница 25: ...and seatbelt at all times Add recommended rear ballast Operate tractor at low speeds Failure to comply may result in serious injury or death D470 Read Operator s Manual The operator s manual is locate...

Страница 26: ...nect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or main...

Страница 27: ...Introduction Section 2 1 INTRODUCTION SECTION...

Страница 28: ...a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator deal...

Страница 29: ...haust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm SG 30 Never walk o...

Страница 30: ...for four wheel drive tractors They are intended to lift only loose materials that will fit in the bucket All cylinders are double acting Parking stands support loader so tractor can be driven in for...

Страница 31: ...ractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warra...

Страница 32: ......

Страница 33: ...Assembly Section 3 1 ASSEMBLY AND CONNECTING THE LOADER SECTION...

Страница 34: ...ader is properly attached to the tractor and the retaining pins securely lock the loader into position Improper mounting of the loader onto the tractor can result in the loader falling causing serious...

Страница 35: ...1 Alamo Group Inc ASSEMBLY Proper Rear Ballasting and Wheel Spacing Spread front wheels to maximum distance Spread rear wheels to maximum distance Add rear wheel weight rear ballast box or implement M...

Страница 36: ...1 2 carriage bolts 35 as shown and secure with lock nuts 36 Position side frames 13 14 over the loader mounting brackets and secure with hardware according to instructions packed with mounting kit Ins...

Страница 37: ...ASSEMBLY 1947 2047 01 11 Assembly Section 3 5 2011 Alamo Group Inc ASSEMBLY...

Страница 38: ...to restrict forward movement of loader Do not permit bystanders within 15 feet of loader Loader must be equipped with a bucket or other optional attachment to dismount from tractor When dismounting l...

Страница 39: ...applied to the cylinder shafts to prevent rusting Mounting Loader Mounting is basically reverse of dismounting 1 Slowly drive tractor into loader until the tractor front mounting brackets touch the l...

Страница 40: ......

Страница 41: ...Operation Section 4 1 OPERATION SECTION...

Страница 42: ...r must be familiar with the loader and tractor operation and all associated safety practices before operating the loader and tractor Proper operation of the loader as detailed in this manual will help...

Страница 43: ...otal weight with bucket approx 662 lbs 662 lbs Raising time to full height 3 4 sec 3 4 sec Lower time 2 2 sec 2 2 sec Attachment dump time 3 3 sec 3 3 sec Attachment rollback time 3 1 sec 3 1 sec Hydr...

Страница 44: ...und in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement wit...

Страница 45: ...Tractor in a fatigued or bored mental state which impairs proper and safe operation SG 32 Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumula...

Страница 46: ...is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor...

Страница 47: ...SG 7 For added safety when lifting loads above the height of the operator install a certified Falling Object Protective Structure Shiftable loads round bales large loose items and loader attachments c...

Страница 48: ...have different settings for operating and transporting lighting Refer to the tractor operator s manual for using the tractor s light switch and operating the turn signals OPS B 0017 To ensure tractor...

Страница 49: ...for a complete explanation OPS L 0022 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 Never grasp control levers when...

Страница 50: ...der valve travel lock to prevent inadvertent movement of the valve controls causing the loader to suddenly move and drop Sudden dropping of the loader and attachment could result in serious injury SL...

Страница 51: ...ntrol Locate the engine throttle control Locate the brake pedals and the clutch Locate the parking brake Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote contr...

Страница 52: ...dition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and rep...

Страница 53: ...pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or f...

Страница 54: ...ed and illegible decals OPS U 0011 MOUNT ASSEMBLY Inspect condition of mounting frame weldment Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fas...

Страница 55: ...hydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected Inspect condition of bushings OPS L 0018_B Hydraulic Hoses BUCKET INSPECTION Ensure all pins are i...

Страница 56: ...Specific Comments if not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor bra...

Страница 57: ...or s Manual is in the Canister on the Loader All Safety Decals are in place and legible The Mounting frame bolts are in place and tight The Loader Arms are securely retained in frame mounts The Loader...

Страница 58: ...e the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that...

Страница 59: ...will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stoppin...

Страница 60: ...the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious...

Страница 61: ...n permit electrical current to pass through the body resulting in electrocution SL 09 Carry the loader and attachment low when transporting to reduce the potential of the tractor tipping over Transpor...

Страница 62: ...of travel Keep all bystanders 25 feet away from travel path SL 29 Always look behind you before backing up Make sure you are looking in the direction of travel A bystander could walk behind the tract...

Страница 63: ...ydraulic connection is leaking Leaking oil could allow the loader to fall resulting in a serious crushing injury SL 22 If the loader valve controls fail to functions properly discontinue use of the tr...

Страница 64: ...TE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These...

Страница 65: ...OPERATION 1947 2047 01 11 Operation Section 4 25 2011 Alamo Group Inc OPERATION Lift and roll back of bucket will increase efficiency because...

Страница 66: ...ompletely filled during each pass Maximum productivity is determined by the amount of material loaded in a given period of time Time is lost if two or more attempts are made to fill the bucket on each...

Страница 67: ...hood for maximum stability and visibility whether bucket is loaded or empty Use extreme care when operating loader on a slope keep bucket as low as possible This keeps center of gravity low and will...

Страница 68: ...up Inc OPERATION DUMPING THE BUCKET Lift bucket high enough to clear side of vehicle Move tractor in as close as possible to side of vehicle then dump bucket LOWERING THE BUCKET After bucket is dumped...

Страница 69: ...ucket level and put lift control in float position to permit bucket to float on working surface If hydraulic down pressure is exerted on bucket it will wear faster than normal Float will also prevent...

Страница 70: ...ution when undercutting high banks Dirt slides can be dangerous Load from as low as possible for maximum efficiency Loader lift and breakaway capacity diminish as loading height is increased Side cutt...

Страница 71: ...ection 4 31 2011 Alamo Group Inc OPERATION Another method for large dirt piles is to build a ramp approach to the pile It is important to keep the bucket level when approaching a bank or pile This wil...

Страница 72: ...out cleanly With bucket level start a cut at notch approximately 2 inches deep Hold depth by feathering bucket control to adjust cutting lip up or down When front tires enter the notch adjust lift cyl...

Страница 73: ...n between pile and spreader Back grade occasionally with a loaded bucket to keep working surface free of ruts and holes Also hold lift control forward so full weight of bucket is scraping ground Do no...

Страница 74: ...FILLING Approach pile with a level bucket Poor methods actually move no more dirt and make it more difficult to hold a level grade Do not use bucket in dumped position for bulldozing This method shown...

Страница 75: ...7 01 11 Operation Section 4 35 2011 Alamo Group Inc OPERATION Leave dirt in bucket Dumping on each pass wastes time Operate tractor at right angles to ditch Take as big a bite as tractor can handle wi...

Страница 76: ...nded 2 Handling large heavy objects can be extremely dangerous due to Danger of tractor rolling over Danger of up ending tractor Danger of object rolling or sliding down loader arms onto operator 3 If...

Страница 77: ...ectrify entire tractor and electrocute kill operator Loader equipped with bale spear is designed to handle round bales up to 2000 pounds Load bale spear by approaching from round end to prevent cuttin...

Страница 78: ...s and make replacements immediately so that the loader will be ready for use at the start of the next season Store the loader in a clean dry place resting securely on parking stands at ground level Us...

Страница 79: ...w speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to preven...

Страница 80: ...ion practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations...

Страница 81: ...emely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road OPS L 0032 The SMV Slow Moving Vehicle emblem is univers...

Страница 82: ...9 1 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will...

Страница 83: ...valve Air in hydraulic system Cycle lift cylinders and bucket cylinders several times to free system of air Cylinder leaks internally Replace seals Faulty relief valve tractor Clean and replace relief...

Страница 84: ...r kit See Cylinder Service Improper hydraulic valve Repair or replace valve operation Excessive wear on bucket Bucket is riding on cutting Use boom FLOAT position or cutting edge edge instead of wear...

Страница 85: ...Maintenance Section 5 1 2011 Alamo Group Inc MAINTENANCE SECTION...

Страница 86: ...rmit anyone to modify or alter this Implement any of its components or any Implement function SG 8 Never work under the Implement the framework or any lifted component unless the Implement is securely...

Страница 87: ...and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn SG 37 Avoid contact with...

Страница 88: ...minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation Lubricate all grease fittings one at each end of lift boom arms and one at rod...

Страница 89: ...After every ten hours of operation check all hardware and tighten where required 4 Replace hoses immediately if they are damaged by a cut or scrape extruded at the fittings or leaking Hydraulic oil le...

Страница 90: ...the control until the cylinders reach the fully extended position Holding the control with cylinders fully extended will give you the hydraulic system pressure on the gauge 5 If pressure is not correc...

Страница 91: ...seals and o rings on edges or holes in cylinder tube Inspect and remove burrs and sharp edges if necessary before reassembly 1 Place rod seal 3 into groove inside cylinder head Note Lips of seal 3 mus...

Страница 92: ...t the factory Tampering with this setting can cause serious injury to operator and damage to tractor or loader Unauthorized adjustments or service to valve relief will VOID WARRANTY of both loader and...

Страница 93: ...t of valve and secure spool using vice grips on land section of spool not machined for valve bore 4 Remove washer 17 centering spring 26 and stop cup 23 from regen spool 5 Holding in on float detent s...

Страница 94: ...bs Replacing Handle Parts If replacing damaged handle parts cleans threads with loctite primer and install using loctite 242 Torque parts as shown in Illustration Storage NOTE When loader hydraulics a...

Страница 95: ...Section 5 11 2011 Alamo Group Inc MAINTENANCE 1 Store loader with attachment securely attached 2 Place dust caps on hydraulic quick couplers 3 Do not remove attachment from stored loader 4 Do not all...

Страница 96: ...the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply...

Страница 97: ...MAINTENANCE 1947 2047 01 11 Maintenance Section 5 13 2011 Alamo Group Inc MAINTENANCE...

Страница 98: ...MAINTENANCE 1947 2047 01 11 Maintenance Section 5 14 2011 Alamo Group Inc MAINTENANCE...

Страница 99: ......

Страница 100: ...or normal service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or delay in the delivery of equipment or parts resulting...

Страница 101: ...ently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor nea...

Страница 102: ...1947 2047 SOM 01 11 P N 50069199 Printed U S A 1947 2047 LOADER...

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