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Instruction Manual
PLUS Master Control
R5 RA 0760 A PLUS
0870232791/-_en / Original instructions / Modifications reserved
16/09/2021
Страница 1: ...Get technical data instruction manuals service kits Instruction Manual PLUS Master Control R5 RA 0760 A PLUS 0870232791 _en Original instructions Modifications reserved 16 09 2021...
Страница 2: ...tem Activation 16 6 2 Week Planner 18 6 3 Ecomode 19 6 4 Warm up Cool down Modes 20 6 5 Optional Inlet Valve Control 22 6 6 Vacuum pumps control 24 6 7 Trend 26 6 8 Dysfunction 27 6 8 1 Warnings Alarm...
Страница 3: ...oduct has been designed and manufactured according to state of the art meth ods Nevertheless residual risks may remain This supplement for installation highlights po tential hazards where appropriate...
Страница 4: ...al information about advanced settings for the use of the PLUS Master control function When mentioned please refer to the specific document Pump Control Instructions art no 0870213261 Please also refe...
Страница 5: ...l Control mode Local Manual 4000 h Next service in 60 Hz Target speed OFF PLUS Master Control icon When the PLUS Master Control interface is displayed the PLUS Vacuum pump icon is visible 01 08 2020 1...
Страница 6: ...t attached to this instruction manual and allows an access to the following features change operating mode reset hours before the next service set the remote control and monitoring parameters refer to...
Страница 7: ...n side to a common piping line The piping must be sized diameter length according to the total capacity of the vacuum system and the specificities of the process Contact your Busch representative for...
Страница 8: ...lation valves at the suction side of the vacuum pumps requires the installation of an external pressure sensor located upstream of the valves so that the customer s process pressure information is kno...
Страница 9: ...it facilitates the substitution of the Master pump in case of maintenance requiring the power supply to the Master pump to be shut down Connect all the PLUS pumps in the system to the Ethernet switch...
Страница 10: ...ocument Pump Control In structions art 0870213261 to set the ethernet parameters in the control interface of each PLUS vacuum unit A different IP address must be set for each vacuum unit 192 168 0 22...
Страница 11: ...English 01 08 2020 13 48 ETHERNET Advanced settings Press on Advanced Settings Enter the password Role 3 for visualization and or modification see Role and User 6 Access to the third screen HOME SETT...
Страница 12: ...ual Auto Modbus control Start Stop Local Remote Analog speed control Digital speed control Plus Master Plus Controlled Switch to Remote PLUS Master password required Role 2 see Role and User 6 For fur...
Страница 13: ...EVIOUS HOME MODE OPERATIONS PARAMETERS MAINTENANCE SYSTEM WEEK PLANNER Control mode Manual Auto Modbus control Start Stop Local Remote Analog speed control Digital speed control Plus Master Plus Contr...
Страница 14: ...er IP address Enter the IP addresses of all the PLUS vacuum pumps as defined in the Ethernet set tings menu of each pump by pressing in the address fields highlighted in dark gray password required Ro...
Страница 15: ...n is established and the pumps are set to Auto mode the setting of the PLUS Master Control system is completed All vacuum pumps in the system and their status are displayed in the main screen of the P...
Страница 16: ...h temper atures of more than 70 C Risk of burns Avoid contact with these surfaces during and directly after operation NOTE In the following CAUTION message s the term machine refers to each of the PLU...
Страница 17: ...the PLUS Master reg ulation button to Run NOTE When the PLUS Master regulation is activated the system automatically controls the pumps and starts stops them according to the vacuum demand from the pr...
Страница 18: ...PUMPS ECOMODE WEEK PLANNER PARAMETERS Monday Tuesday Wednesday Thursday Friday Saturday Sunday Day 0 0 6 50 8 15 7 30 8 0 Start at Stop at 17 15 0 17 17 15 59 23 16 0 On Week planner NOTE To allow th...
Страница 19: ...le 2 people password required see Role and User 6 To active and set the Ecomode Go to OPERATIONS ECOMODE Press on the Ecomode switch button password required HOME OPERATIONS TREND SETTINGS VP1 VP2 VP3...
Страница 20: ...r cool down switch button password required HOME OPERATIONS TREND SETTINGS PUMPS ECOMODE WEEK PLANNER PARAMETERS NEXT PREVIOUS Warm up Enable Time On 30 min Cool down Enable Time On 30 min Press a val...
Страница 21: ...es and Optional Inlet Valve Control 22 For more information refer to the instruction manual s of the respective pump s NOTE Installation of isolation valves The installation of controlled isolation va...
Страница 22: ...ng valve This time delay applies between the time a PLUS pump starts in the system when one more pump is needed to reach the Target pressure and the time the isolation valve in stalled upstream of thi...
Страница 23: ...pumps inlets No Yes Time delay before open ing valve 0 sec 0 sec 5 sec 0 sec Time delay before clos ing valve 0 sec 0 sec 2 sec 0 sec Additional time delay 2VP 1 VP 30 sec 5 sec 30 sec 5 sec Default f...
Страница 24: ...m in case the pumps already in operation are not sufficient and the time this pump actually starts if optional isolation valve installed not included in the scope of delivery if Warm up mode activated...
Страница 25: ...maller these factors are the more energy efficient the system will be and the more the system will tend to approach the pressure set point from the top Target pressure Pressure Time High performance f...
Страница 26: ...ion and Inlet pressure of the system over the time It is possible to choose between two different time intervals 1 hour or 24 hours To change the time interval Press on 1h or 24h button 2200 1760 1320...
Страница 27: ...are an indication that an operating parameter has exceeded the normal threshold but do not affect the operation of the vacuum pumps and the PLUS sys tem Alarms are an indication that an operating par...
Страница 28: ...acuum pumps to operate with the last received parameters in case of Modbus communication loss In the control interface of each PLUS vacuum pump in the system switch off the Modbus Ethernet port 1 disc...
Страница 29: ...if they are in Au to mode To stop one or several pumps and let the other pumps of the system run Go to OPERATIONS PUMPS In the page specific to each of the PLUS pumps in the system VP1 VP2 remove the...
Страница 30: ...t is necessary to first switch it back to the LO CAL MANUAL mode in the control interface of the pump refer to the instruction manual s of the respective pump s In case of emergency stop Push the emer...
Страница 31: ...hen the function Unequal running hours between vacuum pumps is activated set to on it is possible to individually define a different running hours target for each PLUS pump and thus to shift the maint...
Страница 32: ...Role 2 see Role and User 6 NOTE Auto pump change in case of warning If the option Auto pump change in case of warning is activated Settings Screen 2 32 it will have priority over the control of the va...
Страница 33: ...t settings VP2 192 168 0 23 Master IP address Ethernet settings VP6 000 000 0 00 Master IP address See chapter Setting of the PLUS Master Control 14 7 1 4 Settings Screen 4 Enter the password Role 3 f...
Страница 34: ...Selecting inappropriate PID settings can affect system performance Make sure that the pressure control is effective at each step of the process and restore factory settings if necessary 7 2 Local Set...
Страница 35: ...e pump can be visualized on the information page of each vacuum pump in the PLUS Master Control interface To visualize the remaining hours until the next maintenance Go to OPERATIONS PUMPS The informa...
Страница 36: ...P1 VP2 remove the pump s from the system by switching it them to the Disabled mode pass word required Role 2 see Role and User 6 HOME OPERATIONS TREND SETTINGS Running hours 15632 h RA 0760 A PLUS Con...
Страница 37: ...rry out any work on the control unit and motor Risk of electrical shock Electrical installation work must only be executed by qualified personnel CAUTION Hot surface Risk of burns Prior to any action...
Страница 38: ...ference target between this machine and the other ma chines has been set in the system Check the Running hours of all the machines and the running hours differ ence target in the PLUS Master Control...
Страница 39: ...n in the menu HOME to force the complete system shut down The week planner is activat ed Check the Week planner menu in the PLUS Master Control interface Disable the function or set the daily start up...
Страница 40: ...s the logged data via a LAN connection Connect an Ethernet cable to an available Ethernet port on the Ethernet switch con necting all the vacuum pumps in the PLUS system Connect the Ethernet cable to...
Страница 41: ...sername USER Password USER Port not used should remain empty Then press the Quickconnect button Once the connection between the computer and the PLUS machine established type sd0 as Remote site to acc...
Страница 42: ...Insert the SD card in a computer to download the csv files and open them with a spreadsheet program NOTE Once the csv files have been downloaded the SD card must be inserted back into the PLC so that...
Страница 43: ...Note...
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