background image

Make sure that all caps, safeguards and similar covers are mounted

Make sure that the safeguards are switched on

Make sure that the inlet and outlet for the cooling air are not

covered or closed and that the flow of cooling air is not impaired in

any way

Make sure that the system does not leak. Leakages of dangerous

substances must be prevented

Make sure that the “Necessary installation instructions” are

followed and especially that adequate cooling is ensured

The following must be noted when the pump is shut down for a longer 

period of time:

CAUTION

If there is a risk of frost, all the cooling water must be drained out of

the vacuum pump if the pump is shut down for a longer period of

time!

Drain the cooling liquid

Unscrew the filler cap for the cooling liquid

Drain the cooling liquid completely

Screw on the filler cap for the cooling liquid again

Collect the cooling liquid and recycle it or dispose of it

according to local or national regulations

Drain the cooling water

Pull off the connections for the inlet and outlet of the cooling

water

Drain the cooling water completely

If necessary, drain the cooling water with the help of

compressed air to prevent any risk of frost or corrosion

NOTE

: When the pump has not been in operation for a few days or 

when a sticky substance has been drawn in, it is possible that the two

screw rotors of the NS (DP) vacuum pump will stick to each other.

Screw open the access cover to the screw rotors. Loosen the rotors from 

each other with the help of an Allan key by turning them in clock-

wise direction by hand.

Switching the vacuum pump on/ off

First start-up of the system

Make sure that the “Necessary installation instructions” are

followed

If the system is equipped with a solenoid gate valve (customer option) 

in the cooling water circuit:

Open the solenoid gate valve

Make sure that the cooling water flow is set correctly

The cooling water flow is factory set on 10 Nl/min and can be

adjusted at the regulating cock CWV. This water circuit is used to

cool the motor of the DP and MB vacuum pumps.

Make sure that the nitrogen flow is set correctly

Nitrogen flow injected in the middle hole (8) is preset at 40 Nl/min

and can be adjusted with valve DGR 2. Nitrogen flow injected in

the hole on cylinder end-plate side (9) is preset at 20 Nl/min and

can be adjusted with valve DGR 1.

Switch on the vacuum pump

Make sure that the system does not leak

If the system is equipped with a solenoid gate valve at the intake:

Open the solenoid gate valve

Switching the system off

If the system is equipped with a solenoid gate valve at the intake:

Close the solenoid gate valve

Switch off the vacuum pump

Shut off the nitrogen supply

Shut off the cooling water supply

If the system is equipped with a solenoid gate valve (customer option) 

in the cooling water circuit:

Close the solenoid gate valve

Make sure that the system is electrically isolated

DS 8161 F

Installation and start-up

Page 15

0870235853

 (En)

CAUTION

The surface temperature of the vacuum pump can exceed 50 

°C when the vacuum pump is in operation.

Danger of burns!

The vacuum pump may not be touched when it is in operation. 

If touching the pump is unavoidable, wait until the surface 

temperature has cooled down or wear protective gloves.

CAUTION

The intensity of the noise of the vacuum pump is higher within 

a certain area of the pump.

Risk of hearing damage.

Users must wear ear protection when spending a longer period 

of time in the vicinity of a non-insulated vacuum pump.

CAUTION

The COBRA DS vacuum pumps can be delivered without oil. 

Operation without oil will result in damage to the vacuum pump!

The vacuum pump must remain in a horizontal position when it 

has been filled with oil.

CAUTION

The COBRA DS vacuum pumps can be delivered without 

cooling liquid.

Operation without cooling liquid will result in damage to the 

vacuum pump!

CAUTION

The cooling water flow, which is checked by the flow switch 

FS 2, must be at least 10 l/min.

Содержание COMBI COBRA DP 600 C

Страница 1: ...liers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870235853 _en Original instructions Modi cations reserved 07 12 2020 Instruction manual COMBI Screw Vacuum Pumps and Boosters COBRA DS 8161...

Страница 2: ...ogram 19 Weekly 19 Monthly 19 Yearly 19 Every 16 000 hours of operation at the latest after 4 years 20 Lock Out Tag Out procedure 20 Safety Lockout procedure 20 Checking the oil 20 Checking the oil le...

Страница 3: ...re reducer CWC Cooling water connection DGC Nitrogen connection OSG Oil sight glass CAO Extracting ventilator MB On off switch Main circuit breaker ESS Emergency stop switch EMO RF Ventilator PLC PLC...

Страница 4: ...switch cooling water HE Heat exchanger CWV Regulating valve coolingwater FS Flow switch booster OSG3 Oil sight glass OSG1 Oil sight glass PRV Nitrogen regulatingvalve CLP Glycol circulatingpump TS2 Te...

Страница 5: ...cator MB OSG4 Oil level indicator MB PGI Process gas inlet PGO Process gas outlet PRV Nitrogen regulating valve TR Temperature regulator 55 C TS1 Temperature switch oil temperature 120 C TS2 Temperatu...

Страница 6: ...e 100 C The pump will stop immediately after the emergency alarm ring a direct cooling water circuit in the motors in the cylinder covers A and B side of WY rotary lobes vacuum pump and COBRA NS vacuu...

Страница 7: ...safety regulations and must train and instruct his personnel accordingly Local regulations regarding the motors and electric control elements must be observed when installing the pump in potentially...

Страница 8: ...irst then outlet and nitrogen quick connections Put the label or warning board Maintenance processing on or next to the pump SafetyLockout procedure Take off the label or warning board Maintenance pro...

Страница 9: ...to unfavourable ambient condi tions for example aggressive environment frequent temperature changes begin immediately with preservation work on the vacuum pump In the caseof favourable ambient condit...

Страница 10: ...ills the requirements for assembly dismantling Make sure that no temperature sensitive parts for example of plastic wood cardboard paper electronic parts come into contact with the hot surfaces of the...

Страница 11: ...that the regulations of the Electromagnetic Compatibility Directive 2014 30 EU as well as standard EN norms safety directives and especially local and national regulations are observed this is the res...

Страница 12: ...e discharge lines Make sure that all caps safeguards and similar covers are mounted Make sure that the inlet and outlet for the cooling air are not cover ed or closed and that the flow of cooling air...

Страница 13: ...leak within the work area Make sure before every transport using the appropriate lifting mean that the inclination of the vacuum pump is less than 5 CAUTION The vacuum pump must remain in a horizontal...

Страница 14: ...just under cylinder upper plate In casecooling liquid level is belowrequired level Fill in more cooling liquid If the intake line isequipped with a shut off device Open the shut off device If the inta...

Страница 15: ...rectly The cooling water flow is factory set on 10 Nl min and can be adjusted at the regulating cock CWV This water circuit is used to cool the motor of the DP and MB vacuum pumps Make sure that the n...

Страница 16: ...aks repair the vacuum pump Busch Inspect the vacuum pump for leaks of cooling liquid if there are leaks repair the vacuum pump Busch Inspect the vacuum pump for leaks of cooling water if there are lea...

Страница 17: ...densate drain Drain the oil see Draining the oil WY MB rotary lobesvacuumpump If the oil level does not reach the target circle Top up with oil see Refilling oil If the oil level exceeds the target ci...

Страница 18: ...d drain any remaining oil Check that no metal swarf sticks to the magnet of the drain plug clean if necessary Refit the oil drain plugs and tighten up Dispose of the used oil in compliance with applic...

Страница 19: ...f cylinder upper plate Screw on the cooling liquid filler cap again If liquid has run on to the outside surfaces of the vacuum pump wipe it off Draining the cooling liquid Make sure that the vacuum pu...

Страница 20: ...einto pores openings andother internal partsof the vacuumpump There is ahealth hazardwhen dismantling the vacuumpump There is also a danger to the environment Prior to shipping the vacuumpumpmustimper...

Страница 21: ...smantled drain the oil dispose of the oil according to local environmental protection regulations drain the cooling liquid dispose of the cooling liquid according to local environmental protection reg...

Страница 22: ...d to hazardous pumpconditions whichcouldcausepersonalinjury Oil quantity The quantity of oil specified in the following table isof informative nature only Check the oil level with the help of the vari...

Страница 23: ...e glycol and water for the cooling liquid corresponds to a percentage of 40 pure glycol and 60 water It istherefore not necessary to prepare the mix before use But when using pure glycol it isimperati...

Страница 24: ...12 5 10 0 Motor rating DP MB 60 Hz 90 Hz kW 15 15 Nominal motor speed DP 60 Hz min 1 3600 Nominal motor speed MB 90 Hz min 1 5400 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 75 Ambient temperature C...

Страница 25: ...lectrical and electronic equipment and following the standards Person authorised to compile the technical file Gerd Rohweder BuschDienste GmbH Schauinslandstr 1 DE 79689 Maulburg Icheon si 07 12 2020...

Страница 26: ...Note...

Страница 27: ...Note...

Страница 28: ...ch Belgium info busch be Hungary busch buschvacuum hu Norway post busch no Taiwan service busch com tw Brazil vendas buschdobrasil com br India sales buschindia com Peru info busch com pe Thailand in...

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