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9

Repair and Maintenance

WARNING

:

The brake is capable of
causing the electric
motorbike to skid the tire
throwing an unsuspecting
rider. Practice in an open
area free from obstacles
until you are familiar with
the brake function. Avoid
skidding to a stop as this
can cause you to lose
control or damage the rear
tire.

Turn power switch “OFF” before conducting any
maintenance procedures.

Check the Burromax website for any updates on the
latest repair and maintenance procedures.

Adjusting the Brakes

Tools required:

5mm Hex Key wrench

1

To adjust the tension, thread the brake lever adjuster in or out 1/4

to 1/2 turn until the desired brake adjustment is attained. Most
adjustments are complete at this step. If brake still needs further
adjustment, proceed to step 2.

2

If the brake has too much slack, use a 5mm Hex Key wrench to

loosen the brake anchor cable for additional adjustment.

Testing the Brakes

To use the brake, squeeze the lever to increase the pressure on
the brake. The brake lever is fitted with a cable adjuster to
compensate for cable stretch and/or to fine-tune the lever
movement to brake engagement. If brake is not engaging properly,
follow instructions for adjusting the brakes outlined below.

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Содержание ES350 BURROeSCOOTER

Страница 1: ... Mini Bike Series Owner s Manual ES350 BURROeSCOOTER XS250 BURROMICRO BURROMINI Read and understand this entire manual before riding DO NOT RETURN TO STORE It contains important safety information TT2500 ES350 ...

Страница 2: ...tenance 9 17 Troubleshooting Guide 18 20 TT250 XS250 ES350 Parts 21 25 Safety Reminders 26 Warranty Information 27 NOTE Manual illustrations are for demonstration purposes only Illustrations may not reflect exact appearance of actual product Specifications subject to change without notice Contents ...

Страница 3: ... be affected by the rider s size weight or skills Any rider unable to fit comfortably on the Mini Bike should not attempt to ride it A parent s decision to allow his or her child to ride this product should be based on the child s maturity skill and ability to follow rules Do not exceed 145lbs 66kgs total eight on the XS 250 Do not exceed the maximum recommended rider weight Warning Rider weight d...

Страница 4: ...o not ride the electric motorbike in mud ice puddles or water Avoid excessive speeds that can be associated with downhill rides Never risk damaging surfaces such as carpet or flooring by use of an electric motor bike indoors Safety Warnings PROPER RIDING ATTIRE Always wear proper protective equipment such as an approved safety helmet with chin strap securely buckled A helmet may be legally require...

Страница 5: ...e page 4 for charging information During assembly you can familiarize yourself with the vehicles components and design Enjoy the process and take your time to insure the components are safe and secure WARNING DO NOT USE NON Burromax PRODUCTS WITH YOUR Burromax Vehicles These Vehicles have been built to certain Burromax design specifications The original equipment supplied at the time of sale was s...

Страница 6: ...n the handlebar clamps Make sure cables are not kinked 2 Align parallel to the fork and tighten the bolts using a 6mm Allen wrench When properly tightened the handlebars should not move forward or back WARNING Failing to properly adjust and tighten the bolts that affix the handlebars can cause you to lose control and crash ...

Страница 7: ...nd Left footrest mount holes with frame mount holes Insure the peg folds up pointing towards the rear of the bike Attaching the Number Plate Tools required Philips screwdriver ES350 XS 250 Remove screw from front fork Align the number plate with the hole in the fork and tighten with a screwdriver ...

Страница 8: ... Schrader valve inflate both tires to the PSI indicated on the Tire Information Label on the rear fender or Tire Sidewall Assembly and Set Up Note The pressurized air supplies found at gasoline stations are designed to inflate high volume automobile tires If you decide to use such an air supply to inflate your tires first make sure the pressure gauge is working then use very short bursts to inflat...

Страница 9: ...one illustrated your unit has been supplied with an alternative charger The specifications and charging procedure would not change The charger has a small window with one LED to indicate the charge status Refer to the illustration on the charger unit for the actual charging and charged status indications for your model charger Chargers have built in overcharge protection to prevent battery from be...

Страница 10: ...5 or below 10 F 1 Plug the charger into a wall outlet If the lights on charger do not light up check the power to the outlet If necessary try a different outlet 2 Turn power OFF before charging Plug the charger into the charger port to charge unit Align Plug and Socket correctly WARNING Failure to recharge the battery at least once a month may result in a battery that will no longer hold a charge ...

Страница 11: ... required 5mm Hex Key wrench 1 To adjust the tension thread the brake lever adjuster in or out 1 4 to 1 2 turn until the desired brake adjustment is attained Most adjustments are complete at this step If brake still needs further adjustment proceed to step 2 2 If the brake has too much slack use a 5mm Hex Key wrench to loosen the brake anchor cable for additional adjustment Testing the Brakes To u...

Страница 12: ...e anchor screw If replacing tire also remove 2 Brake caliper mounting bolts 5mm Hex Key and remove caliper Repair and Maintenance Chain and Rear Tire Replacement Tools required Screwdriver 5mm hex key wrench 10mm 12mm and 17mm wrench 1 Loosen screws and remove chain guard XS250 TT250 ES350 ...

Страница 13: ...is ES350 Right Side Drive A 1 Rear Wheel Axle A 2 Chain Adjustor 2 A 3 Plate Washer 3 A 4 Spacer Bush 2 A 5 Mounting Plate Caliper A 6 Lock Washer A 7 Acorn Nut TT250 Replacing the chain on the TT 250 requires removal of a Master Link Removing outer retainer allows this link to be removed Be careful not to damage clip ES350 Note the sequence of the hardware Note the sequence of the hardware ...

Страница 14: ...heel Axle B 2 Rear Axle Adjuster 2 B 3 Mounting Plate Caliper B 4 Spacer 2 B 5 Flat Washer B 6 Lock Washer B 7 Acorn Nut 4 Install the new chain or wheel by slipping the chain around the axle Slide the axle with hardware into the slots on the frame Maneuver the chain onto the sprocket on the rear wheel and motor ...

Страница 15: ...read the cable wire into the cable anchor Thread the cable to its original position and tighten securely Chain and Sprocket Notes The chain will typically have a loose spot and tight spot corresponding with a particular sprocket rotational position This is normal and common to all chain driven products due to run out tolerances of the free wheel and sprocket The chain should be adjusted to the ide...

Страница 16: ... the chain guard Test ride Readjust as needed Replacing the Fuse 1 Remove the battery cover 2 Locate the fuse box attached to the batteries Open the fuse cover to expose the fuse WARNING To prevent shock please follow the instructions accordingly and do not skip or combine any steps ...

Страница 17: ... case The TT 250 can be set without removing the cover and accessed through the hole shown below A small rocker type switch is inside position the small screwdriver at an angle in the access hole to move it from one position to the next 2 Move the switch to your desired position O for regular speed and I for slow speed TT 250 uses a push button selector located as shown removal of the cover is not...

Страница 18: ... Battery replacement should be preformed by an adult with knowledge of electrical systems and circuits Use only Burromax replacement parts when replacing batteries or components Note Battery life is prolonged when the batteries are fully charged before use Please take time to charge the batteries for at least 12 Hrs before use ...

Страница 19: ... is prohibited by law to throw away lead acid batteries in the municipal waste stream Charger The charger supplied with the bike should be regularly examined for damage to the cord plug enclosure and other parts and in the event of such damage the motorbike must not be charged until it has been repaired or replaced Use ONLY with the recommended charger Replacement Parts For a complete selection of...

Страница 20: ...overloaded Burned out fuse Motor or electrical switch damage An excessive overload such as too heavy a rider or too steep a hill could cause the motor to overheat Replace the fuse with a new one of equal amperage Correct the conditions that caused the fuse to burn out and avoid repeatedly burning out fuse Contact your local B u r r o M a x authorized dealer for diagnosis and repair Motorbike was r...

Страница 21: ...ggishly Riding conditions are too stressful Use only on solid flat clean and dry surfaces such as pavement or level ground Tires are not properly inflated The tires are inflated when shipped but they invariably will lose some pressure between the point of manufacturing and your purchase Refer to instructions on page 3 of this manual to properly inflate tires Motorbike is overloaded Make sure you d...

Страница 22: ... If your charger does not get warm during use it does not mean that it is not working properly Motorbike does not stop when applying the brake Brakes are not adjusted properly Refer to instructions on page 5 of this manual to properly adjust brakes Motorbike makes loud noises or grinding sounds Chain is too dry Apply a lubricant such as 3 in 1 TM or Tri Flow or motorcycle chain lube to the chain ...

Страница 23: ...S350 Parts TT250 Main Components Adjustable Shock Throttle Brake Lever Drive Chain 250W Motor On Off Switch Hi Low Speed Battery Charge Level Indicator Front Fork Battery Charge Port Brakes Kick Stand Folding Foot Pegs ...

Страница 24: ...S350 Parts XS250 Main Components Brake Lever Battery Charge Level Indicator Brakes Throttle 250W Motor Kick Stand Hi Low Speed On Off Switch Folding Foot Pegs Front Fork Decorative Shock Drive Chain Battery Charge Port ...

Страница 25: ... XS250 ES350 Parts ES350 Main Components Battery Charge Port Brakes 350W Motor Kick Stand On Off Switch Battery Charge Level Indicator Brake Lever Throttle Battery Case Screw Drive Chain Hi Low Speed Front Fork ...

Страница 26: ...24 TT250 XS250 ES350 Parts Electrical Schematics XS250 Battery Charge Port Speed Switch On Off Switch Brake Lever Speed Control Motor Battery Fuse Controlle r ...

Страница 27: ...25 TT250 XS250 ES350 Parts TT250 ES350 Battery Charge Port Speed Switch On Off Switch Controller Fuse Battery Motor Speed Control Brake Lever ...

Страница 28: ... com Brake Check the brake for proper function When you squeeze the lever the brake should provide positive braking action When you apply the brake with the speed control on the brake cut off switch will stop the motor Always wear proper protective equipment such as an approved safety helmet elbow pads and kneepads Always wear athletic shoes lace up shoes with rubber soles never ride barefooted or...

Страница 29: ...ge or use of these products This Limited Warranty will be void if the product is ever used in a manner other than for recreation or transportation modified in any way rented Burromax does not offer an extended warranty If you have purchased an extended warranty it must be honored by the store at which it was purchased For your records save your original sales receipt with this manual Fill Out the ...

Страница 30: ...ddress City Province State Country Zip Home Phone Work Phone Email Purchase Date Purchased from Serial Number Male Female Rider Is this your first BurroMax product Other similar product owned before How did you hear about the Product ...

Страница 31: ...Date Purchased from Serial Number Male Female Rider Is this your first BurroMax product Other similar product owned before How did you hear about the Product For warranty coverage Mail this form to Burromax LLC P O Box 220939 Kirkwood MO 63122 Go to register Online at www Burromax com or call 1 800 742 1189 ...

Страница 32: ...Burromax Electric Mini Bike March 2015 ...

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