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Burks BPLHS Series, Инструкция по установке и эксплуатации

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19

SECTION: L - Service Tools:

L-1) Service tool kits:

Pump de-aeration kit

Vacuum de-aeration kit:

Quantity

Hand pump

1

Clamp

2

Hose pipe 25mm

1 (m)

Hose connection 1” x 25mm

1

Adapter piece 1” x 22mm

1

Pipe 22mm

20 (cm)

Knee coupling ¾” x 22mm

1

Reducing ring ¾” x ½mm

1

Reducing nipple ¼” x ½”

1

Pump (dis)assembling kit

Coupling Adjustment

Quantity

Socket head wrench screwdriver 3mm

1

T-grip socket head wrench 5mm

1

T-grip socket head wrench 6mm

1

T-grip socket head wrench 8mm

1

Tyre lever 300

1

Socket wrench screw driver

1

De-aeration and draining

Quantity

Wrench 17mm

1

Motor Mounting

Quantity

Wrench 10mm

1

Wrench 13mm

1

Wrench 19mm

1

Wrench 22mm

1

Wrench 24mm

1

(Dis) assembling of hydraulic parts

Quantity

Mounting plate

1

Davel pin 5 x 70mm

1

Torque wrench

Quantity

Torque wrench 10-100 Nm

1

Socket 13mm

1

Socket 17mm

1

Socket 24mm

1

Mounting plate

Mounting plate dimensions

Содержание BPLHS Series

Страница 1: ...change product without prior written notification DISCONTINUED Parts may NOT be available BURKS BPV Vertical Multistage Pump Discontinued Effective May 1 2018 the BURKS BPV Vertical Multistage pump f...

Страница 2: ...G Do not wear loose clothing that may become entangled in moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Always wear eye protectio...

Страница 3: ...e content Accurately follow the directions and instructions Never change the sequence of the operations to be carried out Keep this manual or a copy of it together with the logbook in a fixed place ne...

Страница 4: ...nt shows the maximum working range of the motor and can be used to protect the motor IMPORTANT Be careful in using it this way because not only the motor but also the pump has to be protected in its a...

Страница 5: ...ents of the operating instructions are fully understood by the responsible personnel C 3 Safety Provisions The product has been designed with the greatest possible care Original parts and accessories...

Страница 6: ...hout wear to parts within the indicated working range The transport of liquids with a different viscosity or density than water is possible as well For this a motor with an adjusted power is used Ask...

Страница 7: ...lified personnel are allowed to lift the pump IMPORTANT Do not lift the pump by using the frequency converter if placed electrical parts or the motor cover Be sure that the pump is always in balance I...

Страница 8: ...BPVCF 4 1 26 38 7 2 11 40 2 BPVCF 10 1 58 45 18 20 52 4 BPVCF 18 1 97 70 25 23 77 8 BPVCF 32 2 56 54 25 44 74 BPVCF 45 3 15 48 17 31 59 6 BPVCF 65 3 94 60 21 33 71 6 Allowable moment BPVCF Type DN inc...

Страница 9: ...the rotating direction of the motor F 1 2 Install bypass Install a bypass if the pump operates against a closed valve The required capacity of the bypass is at least 10 of the optimum volume flow At h...

Страница 10: ...ol 341 5 Tighten the lower bolts of the coupling shells 862 so far that the coupling slightly clamps around the motor shaft 6 Lift the pump assembly to the maximum upwards position put a tyre lever un...

Страница 11: ...west position 7 Tighten the three cartridge bolts 904 firmly to the shaft 8 Tighten the lower bolts of the coupling shells 862 so that the coupling clamps slightly around the motor shaft 9 Lift the pu...

Страница 12: ...e entry of the drain plug on the outside of the pump foot 4 Close the outlet shut off valve 5 Fill the pump housing to the maximum through the fill plug with the liquid that is to be pumped 6 Screw th...

Страница 13: ...a lithium based 30 C 160 C bearing lubricant about 15 gram When the pump is delivered without a motor and fitted with an other brand or the standard motor is replaced by an other brand than BP Pumps p...

Страница 14: ...rt the connections Pump is vibrating or noisy Coupling mounted incorrectly Install the coupling in parallel Faulty settling of the hydraulic assembly Adjust the assembly according to the manual There...

Страница 15: ...pump end higher than the other end Pump sucks air because of leakage in the suction line Repair the leakage Too little water consumption so air bubbles clog up in the pump Make sure the consumption i...

Страница 16: ...anical bellow seal BPV 2 4 EPDM 127932 1 Mechanical bellow seal BPVS 2 4 Viton 127933 B 529 Bearing Sleeve d 12mm 18020377 1 525 04 Spacer sleeve end BPV S E 2 4 13030374 1 920 02 Lock nut with non me...

Страница 17: ...S C F 32 30 32 40 32 50 32 60 32 70 32 80 32 90 45 20 45 30 45 40 45 50 45 60 with mechanical cartridge seal Quantity Item No Description Part No 1 412 05 O ring EPDM 18660171 1 O ring EPDM E425 18660...

Страница 18: ...ring BPVF 65 18660260 B Diffuser with ceramic bearing BPVSF 65 13660260 1 433 Mechanical bellow seal BPVF 24 32 45 65 EPDM 127938 1 Mechanical bellow seal BPVF 24 32 45 65 Viton 127939 B 525 01 Spacer...

Страница 19: ...et head wrench screwdriver 3mm 1 T grip socket head wrench 5mm 1 T grip socket head wrench 6mm 1 T grip socket head wrench 8mm 1 Tyre lever 300 1 Socket wrench screw driver 1 De aeration and draining...

Страница 20: ...d mechanical seal 195 8 Install the motor 800 on the motor stool 341 and assemble pin 560 and coupling shell 862 on the shaft 210 as described in xx xx x BPV S F 2 4 10 18 32 45 65 with standard mecha...

Страница 21: ...on clockwise 6 Reassemble the coupling guard 681 and the hexagon head bolts 901 01 SECTION N Assembling and disassembling BPV S C F V N 1 General The starting point of the following procedure is a pum...

Страница 22: ...22 Selection O ring and shroud BPV S F V 10 18 Selection O ring and shroud BPV S 2 4...

Страница 23: ...th the top end facing downwards in a jaw bench or place and lock it into a shaft support accessory 11 Remove the lock nut with non metallic insert 920 02 from the shaft 210 and take all hydraulic part...

Страница 24: ...f the upper stage casing 108 05 108 06 should be directed downwards For V S 2 4 10 18 10 pumps the upper stage casing 108 06 is one without vanes 4 Slide an impeller 230 on the shaft 210 the inlet of...

Страница 25: ...spacer sleeve short long end or bearing sleeve 525 01 525 03 525 04 or 529 and spacer sleeve seal 525 05 with a new lock nut with non metallic insert 920 02 The maximum torque is mentioned in xx x To...

Страница 26: ...pump shroud 10 6 Wet the O rings 412 01 with water or a soap solution 2 Insert the pump shroud 10 6 into the pump casing 101 3 Turn the pump shroud 10 6 so that the welding seam is hidden behind a ti...

Страница 27: ...n the shaft 210 Use the hexagon socket head cap screw 914 01 and he nut 920 01 for this purpose When the pump is equipped with a steel coupling never use the same coupling twice but order a new one 4...

Страница 28: ...ever under the coupling Make sure the coupling can move smoothly over the motor shaft so that the shaft will not be lifted out of the bearing ATTENTION For motors of 15HP or higher block the rotor whe...

Страница 29: ...sembly of the pump casing Assembling the pump casing BPLHS 200 For the subassembly of the hydraulic parts Assembling the hydraulic parts BPLHS 200 For the subassembly of the motor stool assembly Assem...

Страница 30: ...tie bolts 905 10 Fasten the nuts 920 03 crosswire and equally The maximum torque is mentioned in torques all pump types 11 Lift the shaft 210 manually Axial clearance of the shaft 210 should be approx...

Страница 31: ...e reaching the required amount IMPORTANT Always make sure to tighten nust and bolts crosswire IMPORTANT The torques given in the tables below already take into account possible frictional resistance o...

Страница 32: ...32 SECTION S Sectional Drawings S 1 Sectional drawing BPV S C F 2 4 10 18...

Страница 33: ...33 S 2 Sectional drawing BPV S C F 32 10 32 20...

Страница 34: ...34 S 3 Sectional drawing BPV S C F 32 30 32 40 32 50 32 60 32 70 32 80 32 90 with cartridge seal...

Страница 35: ...35 S 4 Sectional drawing BPV S C F 45 10...

Страница 36: ...36 S 5 Sectional drawing BPV S C F 45 20 45 30 45 40 45 50 45 60 with cartridge seal...

Страница 37: ...37 S 6 Sectional drawing BPV S C F 65...

Страница 38: ...38 S 7 Sectional drawing BPV S C F 85...

Страница 39: ...39 S 8 Sectional drawing BPVLHS 6...

Страница 40: ...40 SECTION T Exploded Views T 1 Exploded View BPV S 2 4 10 18...

Страница 41: ...41 T 3 Exploded View BPV S F 32 45...

Страница 42: ...42 T 4 Exploded View BPV S F 32 45 with cartridge seal...

Страница 43: ...43 T 5 Exploded View BPV S F 65...

Страница 44: ...44 T 7 Exploded View BPLHS 6...

Страница 45: ...4 914 01 Hexagon socket head cap screw 4 862 Coupling shell 2 560 Pin 1 681 Coupling guard 2 901 01 Hexagon head bolt 4 Stationary Hydraulic Parts Assembly Number ZN Description Quantity 903 01 Screwe...

Страница 46: ...02 Lock nut with non metallic insert 1 930 Safety device nord lock 1 1 The shaft protection bush tungsten carbide consists of two parts for BPV S F 2 4 10 18 pumps Pump Casing Assembly Number ZN Desc...

Страница 47: ...ocket head cap screw 4 920 01 Nut 4 914 01 Hexagon socket head cap screw 4 862 Coupling shell 2 560 Pin 1 681 Coupling guard 2 901 01 Hexagon head bolt 4 Stationary Hydraulic Parts Assembly Number ZN...

Страница 48: ...evice nord lock 1 Pump Casing Assembly Number ZN Description Quantity 890 Baseplate 1 101 Pump casing 1 400 Gasket 2 903 02 Screwed plug 1 412 04 O Ring 1 901 03 Hexagon head bolt 16 723 Flange round...

Страница 49: ...diate ring 1 509 03 Lower intermediate ring 1 509 01 Intermediate ring N 1 171 02 Diffuser with ceramic bearing B 171 01 Diffuser C 550 Bottom disc 1 412 03 O Ring N 905 Tie bolt 4 920 03 Nut 4 554 01...

Страница 50: ...bolt 4 554 04 Washer 8 920 05 Nut 4 554 02 Washer 4 901 02 Hexagon head bolt 4 914 01 Hexagon socket head cap screw 4 920 01 Nut 4 862 Coupling shell 2 681 Coupling guard 2 901 01 Hexagon head bolt 4...

Страница 51: ...leeve long C 525 02 Spacer sleeve middle B 1 B 525 01 Spacer sleeve short B 529 Bearing sleeve B 525 04 Spacer sleeve end 0 1 930 Safety device nord lock 1 920 02 Lock nut with non metallic insert 0 1...

Страница 52: ...XVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHU...

Страница 53: ...t To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by th...

Страница 54: ...Notes...

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