BULTEH 2000 Ltd.
Industrial Area 19, STARA ZAGORATel./Fax:(359 42) 6260 19, 603 449; Tel. (359 888) 714 711;
1
AUTOMATIC
MINI DAIRY
PLANT
EKOMILK mini Dairy Plant 120L
TECHNICAL MANUAL
2016
Страница 1: ...BULTEH 2000 Ltd Industrial Area 19 STARA ZAGORATel Fax 359 42 6260 19 603 449 Tel 359 888 714 711 1 AUTOMATIC MINI DAIRY PLANT EKOMILK mini Dairy Plant 120L TECHNICAL MANUAL 2016...
Страница 2: ...Purpose and area of application 9 4 2 Parts of the Plant 9 4 2 1 Main operation module 9 4 2 1 1 Metal vat with water jacket for dairy products processing 9 4 2 1 2 Metal vat cover with mixer 10 4 2 1...
Страница 3: ...ceipt but not more than 13 months from the date of sale The assembly of the plant for processing of dairy products is carried out by the manufacturer or by organization authorized thereof The company...
Страница 4: ...maintenance of drains system should be carried out only by a licensed plumbing technician familiar with this manual Electrical connection and electric maintenance of the plant should be carried out on...
Страница 5: ...es with normal climatic conditions Air temperature 5 to 35 Relative air humidity 40 to 85 Temperature of the cold feed water should be at least by 20 C lower than that of the dairy product fermenting...
Страница 6: ...rized person or organization It is not recommended to use residual current devices operation of which is influenced by the power supply voltage The control unit monitors the value of the rated voltage...
Страница 7: ...its peculiarities After the equipment is placed on the work site a specialized technician will perform a connection to the existing water supply network for supplying clean drinking water pic 1 pos 1...
Страница 8: ...he plant pic 3 pos 3 in case of activation to prevent burning of operating personnel The hydraulic block diagram is given in attach 1 on p 28 to this technical Manual 3 3 Assembly diagram to power sou...
Страница 9: ...water drainage from upper board pic 6 pos 1 pic 7 pos 1 For draining water obtained as a result of condensation in heating milk product or cleaning the upper board it is provided with a fitting hole...
Страница 10: ...erature to which the processed product is cooled by providing a free flow through the water jacket due to the water source pressure To reduce the cooling time of the processed products ice cold water...
Страница 11: ...iter on the opposite side A gearbox pic 10 pos 3 is placed on the plate A stirrer of blade type with bayonet connection pic 11 for convenient and quick assembly and disassembly is mounted on gearbox s...
Страница 12: ...omatic button pressed for a dose at set speed flow of the dosing pump and time set for duty cycle When automatic dosing quantity a dose is proportional to the pump rotation speed and time of dosing Do...
Страница 13: ...rameters setting up values and messages CONTROLS Keyboard 6 keys with auto repeat upon arrest hold Used to set modes parameters and values for operation of the installation Key Power for the installat...
Страница 14: ...4 mounted in the electric box of the plant 4 2 1 7 Expansion vessel with 8L volume For compensation of the increased water volume during the heating an 8L hydraulic accumulator is installed in the hy...
Страница 15: ...ceptacle for making curd 3 Legs for preparing cheese 4 Stand for washing of curd separator 5 Lira knife for cutting the curd vertical 6 Lira knife for cutting the curd horizontal 7 Circle stand for th...
Страница 16: ...designed for industrial processing of dairy products in small quantities The main part of the plant is the vessel vat in which liquid milk product is processed It is filled manually in accordance wit...
Страница 17: ...he lid of the automatic air vent pic 18 pos 1 Pic 18 6 1 11 If during the performing of the above operations leakage from some of the hydraulic connections are noticed tighten carefully the respective...
Страница 18: ...6 1 29 Add up to 100 120 litres of water in the vessel for pasteurization 6 1 30 Put the blade on the stirrer 6 1 31 Close the cover on the vessel for pasteurization When the stirrer turns on the pas...
Страница 19: ...centrifugal pump pic 19 pos 1 and heaters in the heat exchanger pic 19 pos 2 get started automatically The centrifugal pump drives the water through the electric heat exchanger in which it is heated T...
Страница 20: ...avoid bacterial contamination at the end of the working day wash the Plant and dosing system with a sodium hydroxide solution with a concentration of 2 3 and a temperature of 45 50 C for 10 15 minutes...
Страница 21: ...and close the end caps one by one on the two heat exchangers pic 17 pos 1 until they stop water drainage 6 Repeat the procedure from item 2 to item 5 Dosing system 1 Disconnect the Dosing pump holend...
Страница 22: ...tart a process Signal for the operator T out of range T T The temperature that should be kept in the vessel is beyond permissible limits Signal for the operator Without Heating At the interval of two...
Страница 23: ...5 Pump Speed Setting of dosing pump flow 6 Dosing Selection of control method of dosing 7 Dosing Time Setting of operation time of the pump for a dose 8 Settings Other settings signaling dt allowance...
Страница 24: ...e1 Recipe6 UserRecipe2 Recipe7 UserRecipe3 Recipe8 UserRecipe4 Recipe9 UserRecipe5 Built in 9 recipes totally Maximum number of steps in one recipe 10 Description of recipes format and values ________...
Страница 25: ...3 N recipe EDITDISABLE Heat 68 1 Past 68 0 25 2 Cool 33 3 Intr 0 4 Ferm 33 1 00 5 Intr 0 6 End 0 7 0 8 0 9 End 0 10 __________________________________ Soft Cheese 4 N recipe EDITDISABLE Heat 63 1 Pas...
Страница 26: ...cturing process The product is made according to technical documentation Prescribed technological control was carried out throughout the manufacturing process The product was tested according to the t...
Страница 27: ...ndustrial Area 19 STARA ZAGORATel Fax 359 42 6260 19 603 449 Tel 359 888 714 711 27 13 SALES SERVICE Product Plant for processing of liquid dairy products Factory Date Refusal and service Service tech...
Страница 28: ...BULTEH 2000 Ltd Industrial Area 19 STARA ZAGORATel Fax 359 42 6260 19 603 449 Tel 359 888 714 711 28 Attachment 1 Hydraulic Block Diagram EKOMILK mini DAIRY...
Страница 29: ...cy t sensor unrecoverable 11 Electric heater 12 Flexible metal pipeline 13 Product inside the vat 14 Internal connection between bottom water jacket side water jacket of the vat 15 t sensor measuring...
Страница 30: ...system 30 Connection to drains system 31 Portable metal tube for product pouring out 32 Holender connection 33 Flexible pipe with inbuilt metal coil 34 Dosing pump 35 Flex pipe with inbuilt metal coi...
Страница 31: ...BULTEH 2000 Ltd Industrial Area 19 STARA ZAGORATel Fax 359 42 6260 19 603 449 Tel 359 888 714 711 31 Attachment 2 Electrical Block Diagram EKOMILK mini DAIRY...
