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GAS 222.20 DH

7 Service and repair

This chapter contains information on troubleshooting and correction should an error occur during operation.

Repairs to the unit must be performed by Bühler authorised personnel.

Please contact our Service Department with any questions:

Tel.: +49-(0)2102-498955

or your agent

If the equipment is not functioning properly after correcting any malfunctions and switching on the power, it must be inspected
by the manufacturer. Please send the equipment inside suitable packaging to:

Bühler Technologies GmbH

- Reparatur/Service -

Harkortstraße 29

40880 Ratingen

Germany

Please also attach the completed and signed RMA decontamination statement to the packaging. We will otherwise be unable to
process your repair order.

You will find the form in the appendix of these instructions, or simply request it by e-mail:

[email protected]

.

7.1 Troubleshooting

CAUTION

Risk due to defective device

Personal injury or damage to property

a) Switch off the device and disconnect it from the mains.

b) Repair the fault immediately. The device should not be turned on again before elim-

ination of the failure.

Problem / Malfunction

Possible cause

Action

No or reduced gas flow

– Filter element clogged

– Clean or replace filter element

– Gas circuit clogged

– Clean sampling tube

Condensation forming

– Filter element clogged

– Clean or replace filter element

– Gas circuit clogged

– Clean sampling tube

Tab. 2:

Troubleshooting

7.2 Spare Parts and Accessories

Please also specify the model and serial number when ordering parts.

Upgrade and expansion parts can be found in our catalog.

Available spare parts:

Item no.

Description

90 090 79

Flange seal DN65 PN6

90 090 68

Flange seal FD 40 WS

46 222 012

O-ring kit for filter element and probe, material: Viton

46 222 024

O-ring kit for filter element and probe, material: Perfluoroelastomer

Please see the accessories data sheet in the appendix for filter elements

15

Bühler Technologies GmbH

BE460045 ◦ 10/2019

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Содержание GAS 222.20 DH

Страница 1: ...s Original instructions Sample gas probes GAS 222 20 DH BE460045 10 2019 Bühler Technologies GmbH Harkortstr 29 D 40880 Ratingen Tel 49 0 21 02 49 89 0 Fax 49 0 21 02 49 89 20 E Mail analyse buehler technologies com Internet www buehler technologies com ...

Страница 2: ... this instruction carefully prior to installation and or use Pay at tention particularly to all advises and safety instructions to prevent in juries Bühler Technologies can not be held responsible for misusing the product or unreliable function due to unauthorised modifications All rights reserved Bühler Technologies GmbH 2021 Document information Document No BE460045 Version 10 2019 ...

Страница 3: ...s Line 8 4 6 1 Connecting the Gas Line 9 4 6 2 Connecting the calibrating gas line optional 9 4 7 Connecting the Steam Heating 9 4 8 Electrical Connections 10 5 Operation and Control 11 5 1 Before Start Up 11 6 Maintenance 12 6 1 Maintaining the Filter Element 13 6 1 1 Replacing the downstream filter 13 6 1 2 Replacing the Outlet Filter with Micro Fibreglass Filter Element 14 6 2 Maintenance Sched...

Страница 4: ...mple GAS 222 20DH 100107323 462220009902000112213 001 230V 50 60Hz 440W material 1 4571 1 4408 PTFE Read manual Manufacturer and address Model designation Order no Item no Material Electrical supply 1 3 Scope of Delivery 1 x Sample gas probe 1 x Flange gasket and screws Product documentation Connection and mounting accessories only optional 1 4 Ordering instructions The item number is a code for t...

Страница 5: ...onal regulations pertaining to initial operation operation maintenance repairs and disposal must be ob served These operating instructions are a part of the equipment The manufacturer reserves the right to change performance spe cification or technical data without prior notice Please keep these instructions for future reference Signal words for warnings DANGER Signal word for an imminent danger w...

Страница 6: ...e genuine spare parts Do not install damaged or defective spare part If necessary visually inspect prior to installation to determine any obvious damage to the spare parts Always observe the applicable safety and operating regulations in the respective country of use when performing any type of maintenance NOTICE When used in explosive areas The basic version of the probe is not suitable for use i...

Страница 7: ...when cleaning plastic housing parts and decals e g with a dry cloth or compressed air The sparks this produces could ignite flammable explosive atmospheres Always clean plastic housing parts and decals with a damp cloth DANGER Explosion hazard due to high liquid temperatures Hot steam and hot sample gas cause in a high probe surface temperature The highest fluid temperature is approximately the ma...

Страница 8: ...e the original packaging or a suitable alternative The equipment must be protected from moisture and heat when not in use They must be stored in a covered dry and dust free room at a temperature between 20 C to 50 C 4 F to 122 F 6 Bühler Technologies GmbH BE460045 10 2019 ...

Страница 9: ... air is prohibited DANGER Explosion hazard due to ignition of dust When using the device in a dusty environment routinely clean dust from all compon ents The ignition temperature resp smouldering temperature of flammable dusts resp dust layers present must be considerably higher than the maximum surface temperature of the device observe applicable standards and statutory regulations If possible ta...

Страница 10: ...ermal bridges The insulating material must meet the application requirements and be weatherproof 4 6 Connecting the Gas Line The sample gas line must be carefully and properly connected using a suitable fitting This table provides an overview of the sample gas probe connections Probe GAS 222 Reservoir PAV01 Ball valve pneumatic drive Control valve 3 2 way solenoid valve Connecting flange 1 DN65 PN...

Страница 11: ...e gas lines may require additional support clamps along the way to the analysis system Once all lines have been connected and checked for leaks carefully reinstall and secure the insulation WARNING Gas emanation Sample gas can be harmful to the health Check the lines for leaks 4 6 2 Connecting the calibrating gas line optional Connecting the calibrating gas line requires a Ø6 mm or Ø1 4 pipe fitti...

Страница 12: ...GER Explosion hazard due to absence of potential equalisation The device must be connected to potential equalisation earthed at the designated points Please observe the local regulations and guidelines 10 Bühler Technologies GmbH BE460045 10 2019 ...

Страница 13: ... outlet of the gas probe are open ambient parameters are met the performance specifications in the type plate are met voltage and frequency in the type plate match the mains values all connection cables are installed without strain precautions have been taken cable glands are sealed properly the earth is proper and functional When used in Ex areas also verify the probe and all add on parts are sui...

Страница 14: ... Before maintenance turn off the gas supply and make sure that it cannot be turned on unintentionally d Protect yourself during maintenance against toxic corrosive gases Use suitable pro tective equipment CAUTION Hot surface Risk of burns Depending on the operating parameters the housing temperature may reach over 100 C during operation Allow the unit to cool down before performing maintenance DAN...

Страница 15: ...id temperature is approximately the maximum probe surface temperature a Always ensure a safety clearance of at least 20 K between the fluid temperature steam sample gas and ignition temperature of explosive atmosphere by measur ing and monitoring the temperature b Also be sure to stay well below the smouldering temperatures of dust c Observe the relevant requirements in standards regarding the max...

Страница 16: ...ad Handle With the filter removed you may also clean the inside of the sampling tube if necessary by blowing it out or using a cleaning wand 6 2 Maintenance Schedule NOTICE When using the probe in explosive areas the maintenance schedule must be observed Maintenance schedule for normal ambient conditions Component Interval in operating hours Work to be performed To be performed by Entire probe eve...

Страница 17: ...leshooting CAUTION Risk due to defective device Personal injury or damage to property a Switch off the device and disconnect it from the mains b Repair the fault immediately The device should not be turned on again before elim ination of the failure Problem Malfunction Possible cause Action No or reduced gas flow Filter element clogged Clean or replace filter element Gas circuit clogged Clean samp...

Страница 18: ...posal Dispose of parts so as not to endanger the health or environment Follow the laws in the country of use for disposing of elec tronic components and devices during disposal 16 Bühler Technologies GmbH BE460045 10 2019 ...

Страница 19: ...chnical Data Probe operating temperature max 200 C Ambient temperature 20 to 100 C Max operating pressure 6 bar Max steam pressure 5 bar Parts in contact with media Flange 1 4571 Seals Graphite 1 4404 9 2 Flow chart 17 Bühler Technologies GmbH BE460045 10 2019 ...

Страница 20: ...GAS 222 20 DH 9 3 Dimensions 18 Bühler Technologies GmbH BE460045 10 2019 ...

Страница 21: ...GAS 222 20 DH 9 4 User book Please make copies Maintained on Unit no Operating hours Remarks Signature 19 Bühler Technologies GmbH BE460045 10 2019 ...

Страница 22: ...222 20 DH 10 Attached Documents Declaration of Conformity KX460020 Manufacturer Declaration HX460001 Accessories Data Sheet 461099 RMA Decontamination Statement 20 Bühler Technologies GmbH BE460045 10 2019 ...

Страница 23: ......

Страница 24: ......

Страница 25: ...ers For general information see data sheet Sample gas probes GAS 222 DE461000 DE 461099 05 2021 Page 1 9 Downstream filters Cal gas connections Adapter flanges Page 5 7 Page 8 Page 2 4 Bühler Technologies GmbH D 40880 Ratingen Harkortstr 29 Tel 49 0 2102 4989 0 Fax 49 0 2102 4989 20 Internet www buehler technologies com e mail analyse buehler technologies com ...

Страница 26: ... 15 ANSI CSA 222 17 ANSI CSA 222 20 ANSI CSA 222 21 ANSI CSA 222 31 ANSI CSA 222 35 ANSI CSA 222 20 DH ANSI CSA 222 20 AMEX 222 21 AMEX 222 31 AMEX 222 35 AMEX 462220010300 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 4622200205 X X X X X X X X X X X X X X X X X X X X 4622200210 X X X X X X X X X X X X X X X X X X X X 4622200215 X X X X X X X X X X X X X X X X X ...

Страница 27: ...mosphere max 600 C 35 5 µm 229 mm 600 C stainless steel 35F 0 5 µm 229 mm 600 C stainless steel 07F 07 ANSI Ceramics 1 4571 Ceramics 1 4571 1000 C 1000 C 478 mm 478 mm 0 3 µm 2 µm 1 1 222 10 222 11 222 30 222 35 U 222 15 222 17 222 20 222 21 222 31 222 35 222 20 DH 222 20 Atex 222 21 Atex 222 31 Atex 222 35 Atex 222 20 Atex2 222 21 Atex2 222 31 Atex2 222 35 Atex2 222 10 ANSI 222 11 ANSI CSA 222 30...

Страница 28: ...X X X X X X 462223044 X X X X X X X X X X X X X X 462223036 462223033 462223036C1 462223033C1 46222292 222 10 222 11 222 30 222 35 U 222 15 222 17 222 20 222 21 222 31 222 35 222 20 DH 222 20 Atex 222 21 Atex 222 31 Atex 222 35 Atex 222 20 Atex2 222 21 Atex2 222 31 Atex2 222 35 Atex2 222 10 ANSI 222 11 ANSI CSA 222 30 ANSI CSA 222 35 U ANSI CSA 222 15 ANSI CSA 222 17 ANSI CSA 222 20 ANSI CSA 222 2...

Страница 29: ...G3 4 36 041 538 60 G3 4 36 35 229 29 G1 2 27 Beheizt heated Тyp L ø A B GF 500 40 DN65 PN6 M12 GF 1000 40 DN65 PN6 M12 GF ANSI CSA 500 40 DN3 150 M16 GF ANSI CSA 1000 40 DN3 150 M16 Unbeheizt unheated Тyp L A SW G3 4 0 2 2 m G3 4 36 G1 2 0 25 1 5m G1 2 27 Entnahmerohre tubes Verlängerungen extensions Eintritssfilter in situ filter Abweisblech protection shield Eintrittsfilter in situ filter 04 Ein...

Страница 30: ...5 C 10 55 C 10 55 C 10 55 C 10 60 C 10 60 C 10 60 C ATEX 24 V UC II 2G D EEx m II T4 ATEX 110 V UC II 2G D EEx m II T4 ATEX 230 V UC II 2G D EEx m II T4 Bourdon tube pressure gauge 0 10 bar limit switch Atex II 2G 2D IIC T6 IP65 10 55 C AMEX 24 V 60 Hz NPT1 4 Cl I Div 2 2 2 way AMEX 24 V 60 Hz Cl I Div 2 10 55 C 222 10 222 11 222 30 222 35 U 222 15 222 17 222 20 222 21 222 31 222 35 222 20 DH 222 ...

Страница 31: ...ontroller will use this input for the process logic DE 461099 05 2021 Page 7 9 A Blowback Please note that installed accessories may change the approved category of the probe Follow strictly the advices given in the installation and operation manual and regard the marking on the type plate Sample Gas Probe GAS 222 xx Atex Model with Accessories resuting restircted area marking 21 Atex 31 Atex 35 A...

Страница 32: ...DE 461099 05 2021 Page 8 9 ...

Страница 33: ...1 ANSI CSA 222 30 ANSI CSA 222 35 U ANSI CSA 222 15 ANSI CSA 222 17 ANSI CSA 222 20 ANSI CSA 222 21 ANSI CSA 222 31 ANSI CSA 222 35 ANSI CSA 222 20 DH ANSI CSA 222 20 AMEX 222 21 AMEX 222 31 AMEX 222 35 AMEX 46222026 X X X X X X X X X X X X X X X X X X X X 46222026P X X X X X X X X X X X X X X X X X X X X 46222010 46222010F X X X X X X X X X X X X X X X X X X X X 46222010P 46222010FP X X X X X X X...

Страница 34: ...aminated Ja kontaminiert mit Yes contaminated with explosiv explosive entzündlich flammable brandfördernd oxidizing komprimierte Gase compressed gases ätzend caustic giftig Lebensgefahr poisonous risk of death gesundheitsge fährdend harmful to health gesund heitsschädlich health hazard umweltge fährdend environmental hazard Bitte Sicherheitsdatenblatt beilegen Please enclose safety data sheet Das ...

Страница 35: ...ersetzen Sie vor der Inbetrieb nahme die Verkabelung wieder in den ursprünglichen Zustand Fragen Sie im Zweifel beim Hersteller nach weiteren Informationen Analysing defective assemblies is an essential part of quality assurance at Bühler Technologies To ensure conclusive analysis the goods must be inspected unaltered if possible Modifications or other damages which may hide the cause or render it...

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