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3. WIRING AND INSTALLATION PROCEDURES

Your

BSG

is shipped partially disassembled. Refer to page 18 for assembly instructions.

Please completely read all procedures before beginning installation.

NOTE:

Do not install the blade/hub assembly until the turbine is mounted on the tower

Required Tools:

•

6.0mm hex key wrench

•

8.0mm hex key wrench

•

14.0 hex key wrench

•

Torque wrench with 250*30mm hex drives

•

Soldering iron or propane torch

•

Rosin core solder

•

Wire

strippers

•

Wire

crimpers

3.1 Wiring

3.1.1 Electrical Connections

NOTE: Refer To All Local and National Codes before Installation.
CAUTION:

MAKE SURE THE TURBINE IS DISCONNECTED FROM THE

BATTERIES DURING INSTALLATION.

CAUTION:

CONNECTIONS SHOULD BE INSPECTED PERIODICALLY FOR

SIGNS OF CORROSION AND CLEANED WHEN NECESSARY.

NOTE:

All electrical power cables should be physically protected. Run the wires inside

the tower or conduit for maximum protection.

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Содержание BLACK 300-12V

Страница 1: ...BlackSeriesGenerator The High Tech Wind Turbine Owners Manual BLACK SERIES WIND GENERATORS...

Страница 2: ...alled following the guidelines established by state and local regulations Consult a local electrical contractor or the local planning and zoning office for details and regulations For your convenience...

Страница 3: ...to installation to assure proper performance and safety What makes the BLACK SERIES unique in comparison to other turbines is the used of more reasonable design for magnets arrangement reduces the sta...

Страница 4: ...ion injection molding process that produces blades of exceptional consistency The result is quieter performance and minimal vibration New Yaw Shaft The yaw shaft is the part of the turbine that mounts...

Страница 5: ...g 10 3 1 4 Fusing 10 3 1 5 Controller 10 3 2 Mounting to Tower 13 3 3 Linker and Rotor Assembly 14 3 3 1 Mounting Blades 14 3 3 2Mounting the blades and adjust balance process 14 3 4 Step By Step Inst...

Страница 6: ...f you pole is strong enough fixed Choose a calm day to erect the tower Undersized wires or bad connections should be avoided as they will often result in overheating and potentially cause electrical f...

Страница 7: ...e follow these precautions during the installation process Choose a calm day THINK SAFETY Have someone available to help during the installation process Disconnect batteries from turbine wiring Prior...

Страница 8: ...rs when assembly 6blades and 1nose cone Figure 1 First please compare the parts listed below with the contents in the box which your receive to make sure that you have everything needed for assembly C...

Страница 9: ...hex key wrench Torque wrench with 250 30mm hex drives Soldering iron or propane torch Rosin core solder Wire strippers Wire crimpers 3 1 Wiring 3 1 1 Electrical Connections NOTE Refer ToAll Local and...

Страница 10: ...ring resistance may affect the regulation set point of the turbine Higher wiring resistance smaller wires will tend to lower the voltage at which the turbine enters regulation and stops charging The r...

Страница 11: ...r please don t use the wet cloth to brush the shell of it Do not let children or the lack of independent people to use this product This product should not be placed in the electric heater and other s...

Страница 12: ...arge controller control minimum load downtime voltage automatically it should be not less than 10 V for 12 V batteries or 20 V for 24 V batteries 3 1 5 3 System wire connection As shown as the followi...

Страница 13: ...e regulator could be used in any of the systems 3 2 Mounting Tower Size of tower normally is 80mm diameter outside There is a soft coupling inside the yaw shaft mount that is designed to provide a sec...

Страница 14: ...gure 7 3 3 1 Mounting the Blades CAUTION THE EDGES OF THE ROTOR BLADES ARE SHARP PLEASE HANDLE WITH CARE Notice that the screw holes in the blades are counter bored for the socket head cap screws Plac...

Страница 15: ...y hex key NOTE so that you still can move the blades then bring the blades in to the right position Please make sure adjusted the 3 blades in balance position When you got the balance the blades can s...

Страница 16: ...quality electrical tape CAUTION IF THE WIRES ARE HOOKED UP BACKWARDS YOU WILL DAMAGE THE BSG ELECTRONICS IF YOU ARE UNCERTAIN OF THE POLARITY OF THE WIRES SPIN THE ROTOR SHAFT AND MEASURE THE VOLTAGE...

Страница 17: ...urbines must have some form of over speed protection in order to survive high winds Most small wind turbines rely on a mechanical method of bending or tilting out of the wind The BSG was unique in usi...

Страница 18: ...hen charging the BSG Controller will turn on the LED c Stall Mode It will depend on the exact wind speed When the wind speeds reach 50 mph RPM reach 1600 RPM The turbine will shut off completely and t...

Страница 19: ...tests make sure no other devices such as alternators or photovoltaic panels are charging the batteries at the same time The total voltage from other charging sources could increase the battery voltag...

Страница 20: ...ies Blade damage resulting from contact with flying debris Limitations and Exclusions 1 No one has the authority to add to or vary this limited warranty or to create any other obligation in connection...

Страница 21: ...ization number to return the turbine or send you the replacement parts needed to repair the machine 7 TECHNICAL SPECIFICATIONS Type No BLACK 300 12V Rotor Diameter m 1 22 Start up wind speed m s 1 Cut...

Страница 22: ...des surface before the wintertime is coming with a politure with nano or lotus flower effect then there can not set any ice or snow at the blades So the wind turbine can better work under snow conditi...

Страница 23: ...e blades and body may cause a decrease in performance of the turbine and or long term damage that is not covered by the warranty Wash off any buildup with clean soap and water Check all electrical con...

Страница 24: ...DO NOT INSTALL THE TURBINE WHERE THE PATH OF THE BLADES CAN BE REACHED CAUTION DO NOT APPROACH THE TURBINE FOR ANY REASON UNLESS ROTOR BLADES ARE STOPPED Please add safety notice when the rotor is tur...

Страница 25: ...nds while being balanced by the cost and effort of the installation As a rule the higher the tower is erected the greater the output However the taller tower also involves greater tower cost and effor...

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