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PRE-START-UP

Crankcase heaters are energized as long as there is power to
the unit. Energize heaters 24 hours prior to unit start-up.

Proceed as follows to inspect and prepare the unit for initial
startup:

1. Remove all access panels.

2. Read and follow instructions on all WARNING, CAU-

TION, and INFORMATION labels attached to, or shipped
with, unit.

3. Make the following inspections:

a. Inspect for shipping and handling damages such as

broken lines, loose parts, disconnected wires, etc.

b. Inspect for oil at all refrigerant tubing connections

and on unit base. Detecting oil generally indicates a
refrigerant leak. Leak-test all refrigerant tubing con-
nections using electronic leak detector, halide torch,
or liquid-soap solution. If refrigerant leak is de-
tected, see Refrigerant Leaks section on page 26.

c. Inspect all field- and factory-wiring connections. Be

sure that connections are completed and tight.

WARNING:

Failure to observe the following warn-

ings could result in serious personal injury:

1. Follow recognized safety practices and wear pro-

tective goggles when checking or servicing refrig-
erant system.

2. Do not operate compressor or provide any electric

power to unit unless compressor terminal cover is
in place and secured.

3. Do not remove compressor terminal cover until all

electrical sources have been disconnected.

4. Relieve all pressure from system before touching

or disturbing anything inside terminal box if re-
frigerant leak is suspected around compressor
terminals.

5. Never attempt to repair soldered connection while

refrigerant system is under pressure.

6. Do not use torch to remove any component. Sys-

tem contains oil and refrigerant under pressure.
To remove a component, wear protective goggles
and proceed as follows:
a. Shut off electrical power to unit.
b. Relieve all pressure from system.
c. Cut component-connecting tubing with tubing

cutter and remove component from unit.

d. Carefully unsweat remaining tubing stubs when

necessary. Oil can ignite when exposed to torch
flame.

d. Inspect coil fins. If damaged during shipping and

handling, carefully straighten fins with a fin comb.

4. Verify the following conditions:

a. Make sure that outdoor-fan blade is correctly posi-

tioned in fan orifice. Blades should clear fan motor
and fan orifice ring.

b. Make sure that air filters are in place.

c. Make sure that condensate drain pan and trap are

filled with water to ensure proper drainage.

d. Make sure that all tools and miscellaneous loose parts

have been removed.

5. Compressors are internally spring mounted. Do not loosen

or remove compressor holddown bolts.

6. Each unit system has 3 Schrader-type ports: one on the

suction line, one on the liquid line, and one on the com-
pressor discharge line. Be sure that caps on the ports
are tight.

Unit is now ready for initial start-up.

START-UP

I. HEATING SECTION START-UP AND ADJUSTMENTS

CAUTION:

Complete the required procedures given

in the Pre-Start-Up section on this page before starting
unit.

Do not jumper any safety devices when operating the unit.

A. Checking Heating Control Operation

Start and check the unit for proper heating control operation
as follows:

1. Turn on unit electrical supply.

2. Set System switch selector at HEAT position and Fan

switch at AUTO. or ON position. Set heating tempera-
ture lever above room temperature.

3. The indoor fan will start immediately.

4. Check diffusers for heating operation.

Adjust airflow to be between 142 and 236 L/s (300 and 500
cfm) per 3.5 kW (12,000 Btuh) cooling.

To shut off unit, set system selector switch at OFF position
or set heating selector lever below room temperature.

B. Heating Sequence of Operation (See Fig. 31)

Upon a request for heating from the space thermostat, ter-
minal W1 will be energized with 24 v. On units with econo-
mizer, the economizer damper blade will move to minimum
position regardless of the outdoor-air temperature, and the
unit will operate as described in Cooling, Without Accessory
Economizer section on page 20. The IFC, OFC, C1 and C2
will be energized. The reversing valves switch position and
the indoor fan, outdoor fan, Compressor no. 1, and Compres-
sor no. 2 are energized.

If the space temperature continues to fall while W1 is ener-
gized, W2 will be energized with 24 v, and the heater contac-
tor(s) (HC) will be energized, which will energize the electric
heater(s).

When the space thermostat is satisfied, W2 will be deener-
gized first, and the electric heater(s) will be deenergized.

Upon a further rise in space temperature, W1 will be deen-
ergized, and the reversing valve solenoids (RVS1 and RVS2)
will be energized. On units with economizer, the economizer
damper blade will move to the fully closed position.

C. Defrost Cycle

When the temperature of the outdoor coil drops below -2 C
(28 F) as sensed by the defrost thermostat (DFT2) and the
defrost timer is at the end of a timed period (adjustable at
30, 50 or 90 minutes), RVS1 and RVS2 are energized and the
OFC is deenergized. This switches the position of the revers-
ing valves and shuts off the outdoor fan. The electric heaters
(if installed) will be energized. On units with economizer, the
economizer damper blade will move to the fully closed
position.

The unit continues to defrost until the coil temperature as
measured by DFT2 reaches 18 C (65 F) or the duration of de-
frost cycle completes a 10-minute period.

During the defrost mode, if circuit 1 defrosts first, RVS1 will
oscillate between heating and cooling modes until the defrost
mode is complete.

At the end of the defrost cycle, the electric heaters (if in-
stalled) will be deenergized; the reversing valves switch and

—18—

Содержание 548C Series

Страница 1: ... to that specified on unit rating plate 2 The electrical supply provided by the utility must be suf ficient to handle load imposed by this unit 3 Refer to Locate the Unit section on this page and Fig 2 for locations of electrical inlets condensate drain duct connections and required clearances before setting unit in place 4 This installation must conform with local building codes Refer to local pl...

Страница 2: ...15 mm 36 in 1 side 305 mm 12 in the other The side getting the greater clearance is optional c Overhead 1525 mm 60 in to assure proper outdoor fan operation d Between units control box side 1065 mm 42 in e Between unit and ungrounded surfaces control box side 915 mm 36 in f Between unit and block or concrete walls and other grounded sur faces control box side 1065 mm 42 in g Horizontal supply and ...

Страница 3: ...ould be 200 mm 8 in thick with 100 mm 4 in above grade Install a gravel apron in front of outdoor coil air inlet to prevent grass and foliage from obstructing airflow NOTE Horizontal units may be installed on a roof curb if required II UNIT DUCT CONNECTIONS On vertical units secure all ducts to roof curb and building structure Do not connect ductwork to unit On horizontal units duct flanges should...

Страница 4: ...ated panels 3 Dimensions in are in millimeters 4 Roof curb galvanized steel 5 Attach ductwork to curb flanges of duct rest on curb 6 Service clearance 1220 mm 4 ft on each side 7 Direction of airflow SERVICE PLATE SIZES CONNECTOR PKG ACY Unit Size F Power G Control 548C090 120 19 25 NPT or 3 49 19 NPT 389004 203 29 51 NPT Fig 4 Roof Curb 4 ...

Страница 5: ... 41 50 1054 50 12 1273 NOTES 1 Dimension in is in millimeters 2 Hook rigging shackles through holes in base rail as shown in detail A Holes in base rails are centered around the unit center of gravity Use wooden top skid when rigging to prevent rigging straps from damaging unit 3 Weights do not include economizer See Tables 1a and 1b for economizer weights CAUTION All panels must be in place when ...

Страница 6: ...nal L s 1200 1600 Motor kW 1 12 1 50 Motor Frame 56 56 Fan r s Range 10 37 14 68 11 53 14 93 Maximum Fan r s 35 26 7 Motor Pulley Pitch Diameter 61 86 86 112 Open Closed mm Fan Pulley Pitch Diameter mm 140 178 Belt Type Length mm A 1219 A 1295 Pulley Center Line Distance mm 425 489 464 527 Speed Change Per Full Turn of 87 68 Movable Pulley Flange r s Movable Pulley Maximum Full 5 5 Turns from Clos...

Страница 7: ...pe Drive Belt Belt Nominal Cfm 2600 3400 Motor Hp 1 5 2 0 Motor Frame 56 56 Fan Rpm Range 622 881 692 896 Maximum Fan Rpm 1600 1600 Motor Pulley Pitch Diameter 2 4 3 4 3 4 4 4 Open Closed in Fan Pulley Pitch Diameter in 5 5 7 0 Belt Type Length in A 48 A 51 Pulley Center Line Distance in 16 75 19 25 18 25 20 75 Speed Change Per Full Turn of 52 41 Movable Pulley Flange rpm Movable Pulley Maximum Fu...

Страница 8: ...les is not required around ductwork on vertical discharge units On hori zontal discharge units a minimum clearance of 25 mm 1 in is required for the first 300 mm 12 in of ductwork 7 Flash weatherproof and vibration isolate all openings in building structure in accordance with local codes and good building practices C Electrical Connections WARNING The unit cabinet must have an uninter rupted unbro...

Страница 9: ...onduit connectors in side panel power supply knockout openings indicated in Fig 3 Route power lines through connector to unit control box 3 For units with electric heat refer to Table 3 to deter mine appropriate power wiring figure Fig 12 14 and route power lines as indicated in appropriate figure A single point kit must be used with all heater packages See Fig 12 14 for single point kit electric ...

Страница 10: ...he W2 wiring is required with optional 2 module heater package Fig 10 Low Voltage Connections With Economizer or Two Position Damper LEGEND AHA Adjustable Heat Anticipator CC Cooling Compensator P Plug TC Thermostat Cooling TH Thermostat Heating Field Wiring Factory Wiring Fig 11 Low Voltage Connections Without Economizer or Two Position Damper CONNECTION BOARD 10 ...

Страница 11: ...ircuit breaker Requires 2 heater packages NOTES 1 MCA and MOCP values are calculated in accordance with NEC Na tional Electric Code U S A Standard Article 440 2 Motor RLA and FLA values are established in accordance with UL Underwriters Laboratories Standard 465 U S A Standard 3 Unbalanced 3 Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2 Use ...

Страница 12: ...Single Point Kit 389008 203 and 389008 209 Fig 14 Electric Heater Power Wiring Connections 548C Single Point Kit 389008 205 and 389008 211 LEGEND FOR FIG 12 14 EQUIP Equipment FU Fuse GND Ground HTR Heater TB Terminal Block Field Wiring Factory Wiring 12 ...

Страница 13: ...nt protec tor trips repeatedly there is a problem in the low voltage elec trical circuit i e electrical short ground or transformer overload Disconnect power correct the condition and check for normal unit operation D Accessory Installation At this time any required accessories should be installed on the unit Refer to Table 6 for available accessories Control wiring information is provided in the ...

Страница 14: ...ock off plate over open ing on the access panel Block off plate MUST be installed before installing hood assembly see Fig 25 IMPORTANT Filters MUST be installed outside the unit on horizontal discharge applications with economizer or two position damper Otherwise the economizer or two position damper will have to be partially removed to access the fil ters The area of the field installed filters s...

Страница 15: ... Outdoor Air 519 L s 1100 cfm Determine Setting 150 mm 6 in Fig 19 Minimum Position Setting FILTER ACCESS DOOR SCREEN RETAINER MANUAL OUTDOOR AIR DAMPER ADJUSTABLE SCREWS VENTILATION AIR SETTING Fig 20 Manual Outdoor Air Damper Fig 21 Air Hood Details 15 ...

Страница 16: ...rd NOTE A 2 stage cooling thermostat must be installed in con junction with the economizer to have an integrated econo mizer with mechanical cooling operation A single stage ther mostat will have economizer operation only Fig 22 Block Off Plate Location NOTCH IN INDOOR COIL BLOCK OFF PLATE TWO POSITION DAMPER PLUG BAROMETRIC RELIEF DAMPER MOUNTING SCREWS POSITION SETTING BRACKET Fig 23 Economizer ...

Страница 17: ...ver indoor fan motor access pan els and compressor access panel using screws saved in Step 19 MINIMUM POSITIO N OPEN 3 1 T P P1 T1 4 2 5 S S O D C TR B REV B 1 9 8 8 1 8 A H U M I D I T Y 90 70 60 30 10 D C B A 60 65 70 75 55 50 85 80 DAMPER DAMPER CLOSED OPEN OUTDOOR TEMP F REV 97 3672 CW SETPOINTS CCW CONTACTS SHOWN IN HIGH ENTHALPY RUSH AT 24VAC 3 mA MIN AT 11 VDC CONTACT RATINGS 1 5A RUN 3 5A ...

Страница 18: ...he com pressor discharge line Be sure that caps on the ports are tight Unit is now ready for initial start up START UP I HEATING SECTION START UP AND ADJUSTMENTS CAUTION Complete the required procedures given in the Pre Start Up section on this page before starting unit Do not jumper any safety devices when operating the unit A Checking Heating Control Operation Start and check the unit for proper...

Страница 19: ...e Heating X X X X Second Stage Heating X X X X X X AVERAGE OUTDOOR AIR TEMPERATURE LESS THAN OAT SETTING BUT GREATER THAN 2 C 28 F Thermostat Demand G Y1 Y2 W1 W2 C1 C2 IFC OFC RVSI RVS2 HC Second Stage Cooling X X X X X X X X First Stage Cooling X X X X X Deadband Offset First Stage Heating X X X X Second Stage Heating X X X X X X UNITS WITHOUT ECONOMIZER AVERAGE OUTDOOR COIL TEMPERATURE LESS THA...

Страница 20: ...ntactor IFC and indoor fan motor IFM will be energized and the economizer damper blade will open to minimum position Note that if the indoor fan is on when the space thermostat calls for cooling terminal G is already energized and the economizer damper blade is at minimum position If the outdoor air temperature is below the outdoor air ther mostat OAT setting then the position of the damper blade ...

Страница 21: ...Table 9 shows maxi mum amp draw of belt drive motor Refer to Tables 10 17 to determine fan speed settings Table 7 Fan R s at Motor Pulley Settings SI 548C MOTOR PULLEY TURNS OPEN 0 1 2 1 11 2 2 21 2 3 31 2 4 41 2 5 090 14 68 14 25 13 82 13 38 12 95 12 52 12 08 11 67 11 23 10 80 10 37 120 14 93 14 58 14 25 13 92 13 57 13 23 12 90 12 55 12 22 11 88 11 53 Table 8 Fan Rpm at Motor Pulley Settings Engl...

Страница 22: ...0 400 450 500 R s BkW R s BkW R s BkW R s BkW R s BkW R s BkW R s BkW R s BkW R s BkW R s BkW 1100 8 7 0 42 10 1 0 59 11 1 0 75 12 2 0 93 13 1 1 12 14 0 1 30 14 8 1 51 15 7 1 77 16 4 2 02 17 2 2 35 1200 9 3 0 52 10 5 0 69 11 6 0 87 12 6 1 05 13 5 1 26 14 3 1 46 15 1 1 66 15 9 1 88 16 7 2 14 17 4 2 44 1300 9 8 0 64 11 0 0 81 12 1 1 01 13 0 1 20 13 9 1 41 14 7 1 63 15 5 1 84 16 2 1 98 16 9 2 29 17 6...

Страница 23: ...2 0 4 0 6 0 8 1 0 1 2 1 4 1 6 1 8 2 0 Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp Rpm Bhp 2200 503 0 50 585 0 71 653 0 92 716 1 15 772 1 38 824 1 63 884 1 95 934 2 30 916 2 64 1019 3 09 2400 534 0 61 613 0 84 677 1 06 738 1 30 794 1 55 844 1 81 892 2 08 944 2 40 987 2 76 1039 3 20 2600 565 0 74 639 0 97 703 1 20 761 1 46 816 1 74 866 2 01 913 2 29 957 2 58 1004 2 91 105...

Страница 24: ...E AND MAINTENANCE To ensure continuing high performance and to minimize the possibility of premature equipment failure periodic mainte nance must be performed on this equipment This combina tion heating cooling unit should be inspected at least once each year by a qualified service person NOTE TO EQUIPMENT OWNER Consult your local dealer about the availability of a maintenance contract WARNING The...

Страница 25: ...led remove economizer by disconnecting Molex plug and economizer mounting screws Refer to Accessory Economizer Installation In structions for further details 3 Slide filters out of unit 4 Clean coil using a commercial coil cleaner or dish washer detergent in a pressurized spray canister Wash both sides of coil and flush with clean water For best results backflush toward return air section to re mo...

Страница 26: ...mally used Charts are based on charging the units to the correct superheat for the various operating conditions Accu rate pressure gage and temperature sensing device are re quired Connect the pressure gage to the service port on the suction line Mount the temperature sensing device on the suction line and insulate it so that outdoor ambient tempera ture does not affect the reading Indoor air cfm ...

Страница 27: ...Fig 38 Cooling Charging Charts 548C090 Fig 39 Cooling Charging Charts 548C120 27 ...

Страница 28: ...TROUBLESHOOTING HEATING TROUBLESHOOTING CHART 28 ...

Страница 29: ...COOLING TROUBLESHOOTING CHART 29 ...

Страница 30: ...ue wire on SW1 If motor works replace control board If motor does not work replace motor Switches set incorrectly Jumper R to G Indoor fan should start and damper should move until SW3 is deactivated If damper moves past SW3 and SW3 is wired correctly replace control board Economizer operation limited to minimum position Outdoor air thermostat OAT or enthalpy control EC set too high Set at correct...

Страница 31: ......

Страница 32: ...Copyright 1992 Carrier Corporation CATALOG NO 000 376 ...

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