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NOTE:

Read the entire instruction manual before starting the

installation.

This symbol

indicates a change since the last issue.

Index

Page

DIMENSIONAL DRAWING........................................................2
SAFETY CONSIDERATIONS .....................................................3

Clearances to Combustibles......................................................3

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS ....3-4
INTRODUCTION ..........................................................................4
APPLICATIONS ......................................................................4-11

General ......................................................................................4
Upflow Applications..............................................................4-6
Downflow Applications.........................................................6-8
Horizontal Left (Supply-Air Discharge) Applications .........8-9
Horizontal Right (Supply-Air Discharge) Applications .....9-11

LOCATION ............................................................................11-12

General...............................................................................11-12
Low-Fire Only Installation .....................................................12
Furnace Location Relative to Cooling Equipment ................12
Hazardous Locations...............................................................12

INSTALLATION....................................................................13-16

Leveling Legs (If Desired) .....................................................13
Installation On a Concrete Slab .............................................13
Installation On a Combustible Floor (Downflow

Applications)......................................................................13

Installation In Horizontal Applications ..................................14
Filter Arrangement..................................................................14
Bottom Closure Panel.............................................................14
Gas Piping..........................................................................14-16

ELECTRICAL CONNECTIONS...........................................16-19

115-v Wiring......................................................................17-19
24-v Wiring.............................................................................19
Accessories..............................................................................19

DIRECT VENTING ...............................................................19-29

Removal of Existing Furnaces from

Common Vent Systems................................................19-20

Combustion-Air and Vent Piping .....................................20-25
Concentric Vent and Combustion-Air Termination

Kit Installation..............................................................25-27

Multiventing and Vent Terminations................................27-29

CONDENSATE DRAIN..............................................................29

General ....................................................................................29
Application ..............................................................................29
Condensate Drain Protection ..................................................29

SEQUENCE OF OPERATION..............................................30-32

Self-Test Mode........................................................................30
Heating Mode..........................................................................30
Heat Mode—Two Stage .........................................................30
Emergency Heat Mode......................................................30-31
Cooling Mode .........................................................................31
Heat Pump Mode...............................................................31-32
Continuous Fan Mode ............................................................32
Component Test ......................................................................32
Bypass Humidifier Mode........................................................32
Dehumidification Mode ..........................................................32
Zone Mode ..............................................................................32

START-UP PROCEDURES ..................................................32-37

General...............................................................................32-33
Select Setup Switch Positions ................................................33
Prime Condensate Trap With Water ......................................33
Purge Gas Lines ................................................................33-34
Adjustments .......................................................................34-37
Set Gas Input Rate ............................................................34-36
Set Temperature Rise..............................................................36
Set Thermostat Heat Anticipator............................................37

CHECK SAFETY CONTROLS ............................................37-38

Check Primary Limit Control.................................................37
Check Pressure Switch ......................................................37-38

CHECKLIST...........................................................................38-39

A93040

®

ama

CANADIAN   GAS   ASSOCIATION

A PP R O VED

R

As an ENERGY STAR Partner, BDP Company has deter-
mined that this product meets the ENERGY STAR guidelines
for energy efficiency.

Fig. 1—Multipoise Orientations

A93041

UPFLOW

DOWNFLOW

HORIZONTAL

LEFT

AIRFLOW

AIRFLOW

AIRFLOW

AIRFLOW

HORIZONTAL

RIGHT

installation, start-up,
and operating instructions

4-WAY MULTIPOISE
VARIABLE-CAPACITY
CONDENSING GAS FURNACE

Cancels:

II 355M-40-2

II 355M-40-3

6-95

355MAV

Series C

—1—

Содержание 355MAV C Series

Страница 1: ...Concentric Vent and Combustion Air Termination Kit Installation 25 27 Multiventing and Vent Terminations 27 29 CONDENSATE DRAIN 29 General 29 Application 29 Condensate Drain Protection 29 SEQUENCE OF...

Страница 2: ...TLET 26 15 16 28 1 2 22 5 16 19 13 16 5 8 5 16 1 39 7 8 22 1 4 TYP 11 16 7 16 24 3 16 BOTTOM INLET 18 1 4 22 11 16 2 IN COMBUSTION AIR CONN 1 2 IN DIA GAS CONN 7 8 IN DIA POWER CONN 1 2 IN DIA THERMOS...

Страница 3: ...ro static potential 1 Disconnect all power to the furnace DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY S ELECTROSTATIC CHARGE TO GROUND 2 Firmly touch a...

Страница 4: ...and all authorities having jurisdiction These instructions cover minimum requirements for a safe instal lation and conform to existing national standards and safety codes In some instances these inst...

Страница 5: ...ing tabs inward and rotating trap 3 Remove casing hole filler cap from casing hole See Fig 2 or 6 4 Install casing hole filler cap into blower shelf hole where trap was removed 5 Install condensate tr...

Страница 6: ...roper connections UPPER INDUCER HOUSING DRAIN CONNECTION Attached to the UPPER unused inducer housing drain connection is a cap and clamp This cap is used to prevent condensate leakage in this applica...

Страница 7: ...ector box drain tube blue and white striped label which was pre viously plugged b Connect larger diameter drain tube factory supplied in loose parts bag to drain tube coupling extending collector box...

Страница 8: ...arts bag to extend collector box pressure tube green label which was previously connected to condensate trap relief port connection 3 Connect collector box pressure tube green label to pres sure switc...

Страница 9: ...The LOWER collector box pressure tube pink label is factory connected to the pressure switch and should not require any modification NOTE See Fig 9 or tube routing label on main furnace door to check...

Страница 10: ...ig 11 or tube routing label on main furnace door to check for proper connections Relocate tubes as described below 1 Disconnect collector box pressure tube pink label attached to pressure switch 2 Use...

Страница 11: ...alers and or new carpets are being installed make sure all combustion and circulating air requirements are followed If operation of furnace is required during construction use clean outside air for co...

Страница 12: ...perated they must be equipped with a means to prevent operation of either unit unless damper is in full heat or full cool position IV HAZARDOUS LOCATIONS NOTE These furnaces are designed for a minimum...

Страница 13: ...ischarge duct flanges when they interfere with mating flanges on coil on downflow subbase To remove furnace perforated discharge duct flange use wide duct pliers or duct flange tool to bend flange bac...

Страница 14: ...ttom inlet is used VI BOTTOM CLOSURE PANEL These furnaces are shipped with bottom enclosure panel installed in bottom return air opening This panel MUST be in place when side return air is used To rem...

Страница 15: ...bustible material 2 The entire length of furnace must be supported when furnace is used in horizontal position to ensure proper drainage A PREFERRED ROD LOCATION B ALTERNATE ROD LOCATION DRAIN 5 3 4 3...

Страница 16: ...nection MUST be installed immediately upstream of gas supply connection to furnace and downstream of manual shutoff valve NOTE The gas valve inlet press tap connection is suitable to use as test gage...

Страница 17: ...STAT TERMINALS FIELD SUPPLIED FUSED DISCONNECT CONDENSING UNIT R W2 W C R G Y GND GND GND GND FIELD 24 VOLT WIRING FIELD 115 208 230 460 VOLT WIRING FACTORY 24 VOLT WIRING FACTORY 115 208 230 460 VOLT...

Страница 18: ...OR PL3 5 CIRCUIT BLOWER MTR CONNECTOR PL4 2 CIRCUIT HSI CONNECTOR PL5 6 CIRCUIT MODEL PLUG PL6 3 CIRCUIT COMM CONNECTOR PL7 12 CIRCUIT INDUCER MTR CONNECTOR PL9 2 CIRCUIT HSI CONNECTOR PL10 9 CIRCUIT...

Страница 19: ...stripped end into factory supplied white leads s butt connector and crimp to secure NOTE If desired cut butt connectors off factory leads and strip insulation approximately 1 4 in and use field suppli...

Страница 20: ...I COMBUSTION AIR AND VENT PIPING A General Combustion air and vent pipe fittings must conform to American National Standards Institute ANSI standards and American Society for Testing and Materials AST...

Страница 21: ...y in well ventilated areas Avoid breathing in vapor or allowing contact with skin or eyes Failure to follow this warning could result in fire property damage personal injury or death TABLE 4 COMBUSTIO...

Страница 22: ...20 ft with 3 elbows but only 10 ft with 5 elbows Therefore 2 in diameter pipe must be used for both vent and combustion air pipes since larger required diameter must always be used for both pipes If...

Страница 23: ...In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042060 2 Pipe or 2 In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042080 060080 2 Pipe or 2 In Concentric 1 1 2 25 20 15 10 5 NA 2...

Страница 24: ...6 65 63 62 60 59 042060 2 Pipe or 2 In Concentric 1 1 2 32 27 22 17 12 7 2 66 65 63 62 60 59 042080 060080 2 Pipe or 2 In Concentric 1 1 2 18 13 8 NA NA NA 2 66 65 63 62 57 52 060100 2 Pipe or 2 In Co...

Страница 25: ...Apply second coat 9 While cement is still wet twist pipe into socket with 1 4 turn Be sure pipe is fully inserted into fitting socket 10 Wipe excess cement from joint A continuous bead of cement will...

Страница 26: ...AIN 12 IN CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 90 VENT 12 IN SEPARATION BETWEEN BOTTOM OF COMBUSTION AIR AND BOTTOM OF VENT BRACKET COUPLING 12 MINIMUM OVERHANG...

Страница 27: ...vent vapors will not damage plants shrubs or air conditioning equip ment c Termination kit should be positioned so it will not be affected by wind eddy such as inside building corners or accumulation...

Страница 28: ...m Separation A93056 COMBUSTION AIR VENT VENT A Fig 40 Sidewall Termination of More Than 12 in Dimension A is Touching or 2 In Maximum Separation A85183 VENT A COMBUSTION AIR COMBUSTION AIR Fig 38 Conc...

Страница 29: ...pment s drain See Fig 41 for example of possible field drain attachment using 1 2 in CPVC or PVC tee for vent and A C or humidifier drain connection Outdoor draining of the furnace is permissible if a...

Страница 30: ...holds gas valve open and begins blower on delay period NOTE Ignition sequence repeats 3 additional times before a lockout occurs Lockout automatically resets after 3 hr or can be manually reset by tu...

Страница 31: ...r operates in continuous fan speed and indoor coil freeze up may occur 3 Electronic Air Cleaner The EAC 1 terminal is energized whenever blower operates 4 Cooling unit The cooling unit stops when ther...

Страница 32: ...is closed red microprocessor LED briefly comes on Then green LED comes on for 1 sec followed by 1 sec where both green and yellow LEDs are on During this time the microprocessor is checking itself 2...

Страница 33: ...ements Position these setup switches for the appropriate requirement 1 Remove main furnace door and blower access panel 2 Locate setup switches on the control center See Fig 25 3 See Table 9 for setup...

Страница 34: ...c gravity for local gas supply c Verify the furnace model Table 11 can only be used for model 355MAV Furnaces d Find natural gas heat value and specific gravity in Table 11 e Follow heat value line an...

Страница 35: ...furnace locked in low heat operation c Turn low heat adjusting screw 5 64 hex Allen wrench counterclockwise out to decrease input rate or clock wise in to increase rate When adjusting input rate DO N...

Страница 36: ...as started and furnace is operating in low heat TABLE 11 MODEL 355MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT RATE Tabulated Data Based on Altitude Up to 2000 ft and 20 000 Btuh High Heat...

Страница 37: ...g properly fault code 42 will flash on the control center approximately 10 sec after the thermostat switch is closed If either fault code 31 or 32 is TABLE 12 GAS RATE CU FT HR SECONDS FOR 1 REVOLUTIO...

Страница 38: ...ay tools and instruments Clean up debris 2 Verify manual reset switch has continuity 3 Verify that blower and control access doors are properly installed 4 Cycle test furnace with room thermostat 5 Ch...

Страница 39: ...e Sloped To Furnace Pipe Insulation ________ Over Ceilings ________ Low Ambient Exposed Pipes Condensate Drain ________ Unit Level or Pitched Forward ________ Internal Tubing Connections Free of Kinks...

Страница 40: ...sing popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products in our labs can mean increased confidence that...

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