background image

(5.) Insert EAC stripped leads into control center EAC

terminals by depressing terminal’s arm with a
screwdriver or finger. (See Fig. 26.)

(6.) Reinstall control box to furnace blower shelf using

2 screws removed earlier.

2. Humidifier (HUM)

Screw terminals (HUM and C

OM

) are provided for 24-v

humidifier connection. (See Fig. 24.) HUM terminal is
energized with 24v (0.5-amp maximum) after inducer
motor prepurge period.

NOTE:

A field-supplied, 115-v controlled relay connected to

EAC terminals may be added if humidifier operation is desired
during blower operation.

3. Dehumidification (DH)

A 1/4-in. male quick-connect terminal is provided on
control center to attach a normally open (N/O) humidistat
contact when dehumidification is desired. (See Fig. 25.)
Connect humidistat to thermostat R terminal and DH
terminal on control center. A 15 percent reduction of
cooling airflow or constant fan airflow will occur when DH
terminal is energized and a single- or 2-speed "call for
cooling" is received.

DIRECT VENTING

The 355MAV Furnaces require a dedicated (one 355MAV furnace
only) direct-vent system. In a direct-vent system, all air for
combustion is taken directly from outside atmosphere, and all flue
products are discharged to outside atmosphere.

I.

REMOVAL OF EXISTING FURNACES FROM

COMMON VENT SYSTEMS

If furnace being replaced was connected to a common vent system
with other appliances, the following steps shall be followed with
each appliance connected to the venting system placed in opera-
tion, while any other appliances connected to the venting system
are not in operation:

1. Seal any unused openings in the venting system.

2. Inspect the venting system for proper size and horizontal

pitch as required in the National Fuel Gas Code, ANSI
Z223.1 or the CAN/CGA B149 Installation Codes and these
instructions. Determine that there is no blockage or restric-
tion, leakage, corrosion, and other deficiencies which could
cause an unsafe condition.

3. If practical, close all building doors and windows and all

doors between the space in which the appliance(s) con-
nected to the venting system are located and other spaces of
the building. Turn on clothes dryers and any appliance not

connected to the venting system. Turn on any exhaust fans,
such as range hoods and bathroom exhausts, so they shall
operate at maximum speed. Do not operate a summer
exhaust fan. Close fireplace dampers.

4. Follow the lighting instructions. Place the appliance being

inspected in operation. Adjust thermostat so appliance shall
operate continuously.

5. Test for draft hood equipped appliance spillage at the draft

hood relief opening after 5 minutes of main burner opera-
tion. Use the flame of a match or candle.

6. After it has been determined that each appliance connected

to the venting system properly vents when tested as outlined
above, return doors, windows, exhaust fans, fireplace damp-
ers, and any other gas-burning appliance to their previous
conditions of use.

7. If improper venting is observed during any of above tests,

the venting system must be corrected.

Vent system or vent connectors may need to be resized. For any
other appliances when resizing vent systems or vent connectors,
system or connector must be sized to approach minimum size as
determined using appropriate table found in the NFGC or NSC-
NGPIC.

II.

COMBUSTION-AIR AND VENT PIPING

A.

General

Combustion-air and vent pipe fittings must conform to American
National Standards Institute (ANSI) standards and American
Society for Testing and Materials (ASTM) standards D1785
(schedule-40 PVC), D2665 (PVC-DWV), D2241 (SDR-21 and
SDR-26 PVC), D2661 (ABS-DWV), F628 (schedule-40 ABS), or
F891 (PVC-DWV cellular core). Pipe cement and primer must
conform to ASTM standards D2564 (PVC) or D2235 (ABS). See
Table 6 for maximum pipe lengths and Fig. 31, 32, 33, 34, and 35
for exterior piping arrangements.

In Canada, construct all combustion-air and vent pipes for this unit
of CSA or ULC certified schedule-40 PVC, PVC-DWV or
ABS-DWV pipe and pipe cement. SDR pipe is NOT approved in
Canada.

NOTE:

Furnace combustion-air and vent pipe connections are

sized for 2-in. pipe. Any pipe size change should be made outside
furnace casing in vertical pipe. (See Fig. 27.) This allows proper
drainage of vent condensate.

Combustion-air and vent pipes must terminate together in same
atmosphere pressure zone, either through roof or sidewall (roof
termination preferred), using accessory termination kit. See Table
5 for required clearances.

Furnace combustion-air and vent pipe connections must be at-
tached as shown in Fig. 28. Combustion-air intake plug fitting and
inducer housing alternate vent cap may need to be relocated in
some applications.

CAUTION:

When combustion-air pipe is installed

above a suspended ceiling, pipe must be insulated with
3/8-in. thick Armaflex-type insulation. Combustion-air
pipe should also be insulated when it passes through a
warm, humid space.

CAUTION:

When vent pipe is exposed to temperatures

below freezing, such as when it passes through an
unheated space or when a chimney is used as a raceway,
pipe must be insulated as shown in Table 7 with
Armaflex-type insulation.

Fig. 26—EAC Terminals on Control Center

A93053

EAC2

EAC1

—21—

Содержание 355M-40-4

Страница 1: ...26 29 Multiventing and Vent Terminations 29 CONDENSATE DRAIN 29 General 29 Application 29 Condensate Drain Protection 29 SEQUENCE OF OPERATION 31 34 Self Test Mode 31 Heating Mode 31 32 Heating Mode T...

Страница 2: ...TLET 26 15 16 28 1 2 22 5 16 19 13 16 5 8 5 16 1 39 7 8 22 1 4 TYP 11 16 7 16 24 3 16 BOTTOM INLET 18 1 4 22 11 16 2 IN COMBUSTION AIR CONN 1 2 IN DIA GAS CONN 7 8 IN DIA POWER CONN 1 2 IN DIA THERMOS...

Страница 3: ...CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY S ELECTROSTATIC CHARGE TO GROUND 2 Firmly touch a clean unpainted metal surface of the furnace chassis which is close to the control Tools held...

Страница 4: ...rican Gas Association 1515 Wilson Boulevard Arlington VA 22209 or from Literature Distribution Before installing the furnace in Canada refer to the current edition of the NSCNGPIC Contact Standards De...

Страница 5: ...ation An alternate location for the condensate trap is the left hand side of casing See Fig 2 and 6 NOTE If the alternate left hand side of casing location is used the factory connected drain and reli...

Страница 6: ...ck for proper connections G Upper Collector Box and Inducer Housing Unused Drain Connections UPPER COLLECTOR BOX DRAIN CONNECTION Attached to the UPPER collector box drain connection is a factory inst...

Страница 7: ...nnected to condensate trap c Connect LOWER collector box drain connection to condensate trap 1 Condensate Trap Located on Left Side of Casing a Connect LOWER collector box drain tube blue and white st...

Страница 8: ...ction E Condensate Trap Freeze Protection Refer to Condensate Drain Protection section for recommenda tions and procedures IV HORIZONTAL LEFT SUPPLY AIR DISCHARGE APPLICATIONS A horizontal left furnac...

Страница 9: ...ace blower is located to the left of combustion and controls section of furnace and conditioned air is discharged to the right CAUTION Local codes may require a drain pan under entire furnace and cond...

Страница 10: ...sure tube pink label is factory connected to the pressure switch for use when furnace is installed in UPFLOW or HORIZONTAL LEFT applications This tube MUST be dis connected and used for the condensate...

Страница 11: ...lution or ventilation air This furnace must be installed so electrical components are protected from water Locate furnace as close to center of air distribution system as possible Locate furnace so co...

Страница 12: ...rtant for low fire only installation III FURNACE LOCATION RELATIVE TO COOLING EQUIPMENT The cooling coil must be installed parallel with or on downstream side of furnace to avoid condensation in heat...

Страница 13: ...talled from Table 1 2 Construct hole in floor per dimensions specified in Table 1 and Fig 13 3 Construct plenum to dimensions specified in Table 1 and Fig 13 4 If downflow subbase KGASB is used instal...

Страница 14: ...lications on Combustible Flooring NOT Using KGASB Subbase Furnace with CD5 or CK5 Coil Assembly or KCAKC Coil Box 19 19 20 20 24 1 2 Upflow Applications 23 24 1 8 23 5 8 24 3 4 Downflow Applications o...

Страница 15: ...on to ensure proper draining When suspended bottom brace supports sides and center blower shelf When unit is supported from the ground blocks or pad should support sides and center blower shelf area F...

Страница 16: ...d in bottom return air opening This panel MUST be in place when side return air is used To remove bottom closure panel perform following 1 Tilt or raise furnace and remove 2 screws holding front fille...

Страница 17: ...gas valve See Fig 48 Piping should be pressure tested in accordance with local and national plumbing and gas codes before furnace has been attached In Canada refer to current edition of NSCNGPIC If pr...

Страница 18: ...n of field wiring See Fig 24 The 24 v circuit contains a 3 amp automotive type fuse located on control center See Fig 25 Any electrical shorts of 24 v wiring during installation service or maintenance...

Страница 19: ...2 CIRCUIT HSI CONNECTOR PL5 6 CIRCUIT MODEL PLUG PL6 3 CIRCUIT COMM CONNECTOR PL7 12 CIRCUIT INDUCER MTR CONNECTOR PL9 2 CIRCUIT HSI CONNECTOR PL10 9 CIRCUIT BLOWER ADAPTER CONNECTOR PL11 1 CIRCUIT I...

Страница 20: ...or 12 gage maximum solid or stranded wire 4 Route EAC leads through right hand wire grommet TABLE 4 ELECTRICAL DATA UNIT SIZE VOLTS HERTZ PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS UNIT AMPACITY...

Страница 21: ...ppliance shall operate continuously 5 Test for draft hood equipped appliance spillage at the draft hood relief opening after 5 minutes of main burner opera tion Use the flame of a match or candle 6 Af...

Страница 22: ...ckout may occur NOTE Do not count elbows or pipe sections in terminations or within furnace See shaded areas in Fig 31 32 33 34 and 35 TABLE 5 COMBUSTION AIR AND VENT PIPE TERMINATION CLEARANCES LOCAT...

Страница 23: ...take housing plug fitting in appropriate unused intake housing connection c Insert perforated disk assembly factory supplied in intake housing where combustion air intake pipe will be connected d Inst...

Страница 24: ...2 Pipe or 2 In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042060 2 Pipe or 2 In Concentric 1 1 2 42 37 32 27 22 17 2 70 70 70 70 70 70 042080 060080 2 Pipe or 2 In Concentric 1 1 2 25 20...

Страница 25: ...7 NA NA NA 2 62 60 58 56 51 46 060100 2 Pipe or 2 In Concentric 2 27 22 17 12 7 NA 2 1 2 62 60 58 56 55 53 060120 2 Pipe or 3 In Concentric 3 43 41 39 37 35 34 ALTITUDE UNIT SIZE TERMINATION TYPE PIP...

Страница 26: ...ide edge of pipe for better distribution of primer and cement 6 Clean and dry all surfaces to be joined 7 Check dry fit of pipe and mark insertion depth on pipe NOTE It is recommended that all pipes b...

Страница 27: ...AIN 12 IN CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 90 VENT 12 IN SEPARATION BETWEEN BOTTOM OF COMBUSTION AIR AND BOTTOM OF VENT BRACKET COUPLING 12 MINIMUM OVERHANG...

Страница 28: ...tall 90 street elbow into 90 elbow making U fitting A 180 U fitting may be used Sidewall terminations Install bracket as shown in Fig 34 or 35 For applications using vent pipe option indicated by dash...

Страница 29: ...e to corrosive nature of this condensate a condensate pH neutralizing filter may be desired Check with local authorities to determine if a pH neutralizer is required II APPLICATION The furnace A C and...

Страница 30: ...m Separation A93056 COMBUSTION AIR VENT VENT A Fig 40 Sidewall Termination of More Than 12 in Dimension A is Touching or 2 In Maximum Separation A96130 VENT A COMBUSTION AIR COMBUSTION AIR Fig 38 Conc...

Страница 31: ...4 Ignition sequence After HSI ignitor warm up period is completed the gas valve opens permitting gas flow to burners where it is ignited After 5 sec the HSI is de energized and a 2 sec flame sensing...

Страница 32: ...ame is sensed control center holds gas valve open If burner flame is not sensed control center de energizes gas valve and ignition sequence is repeated NOTE Ignition sequence repeats 3 additional time...

Страница 33: ...nues to operate completing a normal blower off delay 11 Post purge The inducer continues operating for 15 sec after gas valve is de energized B Two Speed Applications For details on 2 speed heat pump...

Страница 34: ...5 for all furnace model sizes This compensates for high humidity conditions during cooling operation XI ZONE MODE When setup switch SW 5 MZ is in ON position blower motor control is the same as above...

Страница 35: ...med by pour ing water into the inducer drain side of condensate trap 1 Remove upper inducer housing drain connection cap See Fig 46 2 Connect field supplied 1 2 in ID tube to upper inducer housing dra...

Страница 36: ...are used In this mode main blower speed is recalculated once every minute while furnace is in low heat or continuous fan mode SW 6 COMP TEST OFF Turn switch to ON to initiate component test Furnace wi...

Страница 37: ...e measured with the burner box cover REMOVED b Remove caps that conceal adjustment screws for low and high heat gas valve regulators See Fig 48 c Turn setup switch SW 2 on control center to ON positio...

Страница 38: ...nada U S A 775 43 3 8 1 6 42 3 2 1 4 42 3 3 1 4 42 3 4 1 4 42 3 5 1 5 Altitudes 800 43 3 5 1 5 43 3 7 1 5 43 3 8 1 6 42 3 2 1 4 42 3 3 1 4 2001 825 44 3 8 1 6 43 3 4 1 5 43 3 6 1 5 43 3 7 1 5 43 3 8 1...

Страница 39: ...2 1 3 42 3 3 1 4 42 3 4 1 4 725 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 43 3 7 1 6 43 3 8 1 6 750 44 3 6 1 5 44 3 7 1 6 43 3 4 1 4 43 3 5 1 5 43 3 6 1 5 775 44 3 4 1 4 44 3 5 1 5 44 3 6 1 5 44 3 7 1 6 43 3...

Страница 40: ...No Manifold Pressure High Low Orifice No Manifold Pressure High Low Orifice No Manifold Pressure High Low U S A Only 600 43 3 8 1 6 42 3 3 1 4 42 3 4 1 4 42 3 5 1 5 42 3 6 1 5 625 43 3 5 1 5 43 3 6 1...

Страница 41: ...er hr k Multiply gas rate cu ft hr by heating value Btu cu ft l Turn setup switch SW 2 to OFF position and jumper R and W2 thermostat connections See Fig 25 This keeps furnace locked in high heat oper...

Страница 42: ...and for varying heating cycle length NOTE When using an electronic thermostat set cycle rate for 3 cycles per hr 3 Return setup switch SW 2 to OFF position and replace thermostat on subbase CHECK SAFE...

Страница 43: ...CM inducer motor is disconnected the furnace will shut itself down immediately Determine the reason pressure switches did not function properly and correct the condition 5 Turn off 115 v power to furn...

Страница 44: ...nt of Rating Plate ________ Temperature Rise Adjusted Thermostat Anticipator ________ Anticipator Setting Adjusted or ________ Cycle Rate 3 Cycles per Hr Selected Safety Controls Check Operation _____...

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