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Bryan Steam, LLC
www.bryanboilers.com
Phone: 765-473-6651
783 N Chili Ave, Peru, IN 46970 [email protected]
Figure 19: Panel Removal in Preparation for Tube Inspection - Free Flex 3000 - Free Flex 6000
Note: Tubes are accessed and serviced from both sides of the Free Flex 3500 - Free Flex 6000 Boilers.
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Right side exploded view not shown.
)
3. Loosen tube-ends. Insert tube puller between the tube-end and header. Apply pressure to the puller and
strike the side of the tube two or three times with a hammer to help loosen the tube-end in the upper
and lower header.
4. Pull lower tube end. Wedge the tube puller under the flange of the tube. Drive the tube puller with
several blows with a hammer on the end of the handle. Alternate with downward blows to lift tube-end.
5. Clear tube-end from the header. Continue driving wedge under and leveraging flange up until it pops the
end of the tube free from the hole in the header.
6. Pull upper tube-end. Repeat the procedure to the pull the tube-end of the same tube from the upper
header.
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4
3
2
2
1
ITEM #
DESCRIPTION
1
JACKET SIDE PANEL
2
FLUE DOOR CLAMPS
3
FURNACE DOOR
4
TUBE CLAMPS