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10. Installation & Maintenance Instructions Eflex Coupling Hubs

1. The following instructions should be read and understood prior to 

starting any assembly or maintenance work.

2. Prior to replacing any component, care should be taken to ensure 

that it is clean and free from any dirt.

3. Bolts and screws should be tightened evenly, cylinder head 

fashion, to 50% torque then to 100% torque in the same 
sequence. Where specified it is essential that torque tightening 
figures are not exceeded nor should it be allowed for them to be 
below specification.

4. To ensure that where hub/shaft connections require a standard 

interference fits the hubs may be heated in oil at 135° Celsius 
and rapidly positioned on the shaft. It is essential that this heating 
is evenly applied over the whole hub and that spot heating is 
avoided.

5. 

Mounting Hubs

  Coupling hubs are generally supplied with running or sliding 

fits. Therefore axial restraint of the hub should be provided 
by set screws when these fits are specified. Steel hubs are 
recommended when interference fits are specified, making it 
necessary to apply heat to the hubs, preferably in an oil bath or 
oven to a max. temperature of 135° C. Mount each hub on their 
respective shafts, normally with the face of each hub flush with 
the end of its shaft and tighten set screws onto the key, when 
supplied.

6. 

Alignment

  Note: Satisfactory alignment can be achieved with the use of 

a straight edge and feeler gauge, although a dial indicator or 
laser aligning equipment would generally improve accuracy, 
independent of geometric component errors.

6.1 

Gap and Angular Alignment

  Set gap using a spacer bar equal in thickness to the nominal 

gap specified in Table 1. With the spacer bar inserted to the 
same depth, measure clearance between bar and hub face 
at 90° intervals using feelers. Angular alignment should be 
as close as possible, the difference between maximum and 
minimum measurements should not exceed the angular 
limits stated in Table 1.

6.2 

Parallel Offset Alignment

  Use a straight edge and feelers, or dial indicator over the 

coupling outside diameter taking measurements at 90° 
intervals. Align as close as possible, error must not exceed 
offset limits specified in Table 1. Fit the coupling pins and 
flexible elements ensuring that each cap screw has one 
washer under its head and one washer on the other side 
of the flexible element. Tighten all foundation bolts to 
torques specified in Table 1, and repeat steps 6.1 and 6.2. if 
necessary, re-align.

7. 

Maintenance Instructions

  Periodically check alignment, check fasteners torques 

and check flexible elements for wear to determine if 
replacements are required. Excessive misalignment, high 
ambient temperatures and / or frequent rapid reversing may 
necessitate more frequent inspection.

TABLE 1

Brunel Part No.

Coupling

Operational Max.

Alignment Limit

Eflex Coupling

Tightening Torque

Rigid Hub

Tightening Torque

Size
or O.D.
(mm)

Gap
Tolerance
(inches)

Gap 
Preferred
(inches)

Parallel
(inches)

Angular
(inches)

Bolt Size

(Ib-ft)

Bolt Size

(Ib-ft)

JSE.5-0104A

195

0.098 - 0.276

0.187

0.008

0.008

M12

65

M10

40

JSE1-0128A

240

0.098 - 0.276

0.187

0.008

0.010

M16

120

M10

40

JSEI -0129A&B

240

0.098 - 0.276

0.187

0.020

0.020

M16

120

M16

120

JSE2-0241A&B

340

0.118 - 0.354

0.236

0.020

0.020

M20

280

M20

280

JSE2-0243A&B

630

0.118 - 0.354

0.236

0.020

0.030

M30

800

M20

280

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