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MAINTENANCE

Check mounting of remote control. Tighten

screws or secure as needed.

While turning propeller, check for smooth and

correct operation of remote control. Observe

linkages at outboard and be sure shift and

throttle linkages move accurately and completely

for each remote control setting.

If an abnormal condition is found, repair as

needed. Replace all damaged parts. Recheck

operation of remote control after servicing.

Remote control must shift smoothly and

accurately into FORWARD, NEUTRAL, and

REVERSE, and throttle must move smoothly

through the entire throttle range from IDLE to

FULL THROTTLE (WOT). Check throttle

operation in both FORWARD and REVERSE.

Check remote control for looseness, damage,

and corrosion. Clean and replace parts as

needed. 

Use 

Triple-Guard

 grease to lubricate all moving

mechanisms and remote control cables. 

Reassemble all components disassembled for

inspection and servicing. Check operation of

remote control.

Start outboard and check shift and throttle

operation.

With outboard running, remove emergency stop

lanyard. Outboard must STOP. If outboard does

not stop. Check key switch and wiring. Repair as

needed.

CAUTION

Inspection and maintenance must be per-
formed with outboard stopped. Disconnect
emergency stop lanyard, disconnect bat-
tery cables, and remove spark plug wires
from spark plugs to prevent accidental
starting of outboard.

Port Mounting Configuration

1. Screws (3)

004912

1

1

004914

004915

Содержание 5006180

Страница 1: ...essness fatigue overload preoccupation unfamiliarity with the product and drugs and alco hol use to name a few Damage to a boat and out board can be fixed in a short period of time but injury or death...

Страница 2: ...y 5006180 REMOTE CONTROL w TRIM SW 5006181 REMOTE CONTROL 1 NA REMOTE CONTROL AY 1 2 176360 HORN 1 3 175974 SWITCH KEY LANYARD 1 4 176288 LANYARD Assy 1 5 514696 CONNECTOR 3 Pin 1 6 514697 LOCK WEDGE...

Страница 3: ...ess must be ordered separately Uses standard Evinrude Johnson control cables 1979 and newer type 9 7 6 1 7 1 2 3 4 5 8 3 6 1 Trim and tilt switch 2 Remote control lever 3 Fast idle lever 4 Emergency s...

Страница 4: ...lever is raised to prevent shifting into gear at higher than IDLE RPM The control handle is unlocked when fast idle lever is all the way down Key Switch Turn key switch from OFF to ON position The war...

Страница 5: ...trol lever Turn adjustment screw clockwise to increase the friction or counterclockwise to reduce the friction Warning Horn The warning horn sounds to alert operator when certain engine problems occur...

Страница 6: ...ote Control Configuration IMPORTANT Remote control MUST be mount ed where the key switch is readily accessible Al so the mounting location must be a flat surface and must be strong enough to provide a...

Страница 7: ...equal to your calculated length or are the next longer available length IMPORTANT Route cables with fewest number of bends Bends must never be less than 6 in 15 cm radius Remote Control Configuration...

Страница 8: ...he trim tilt wiring through the correct hole in control housing to allow proper movement of lever and to prevent trim tilt switch wire damage Starboard Mount w Port Side Trim Tilt Switch Standard Orig...

Страница 9: ...9 of 24 Starboard Mount w Starboard Side Trim Tilt Switch 1 2 3 1 Port side view of remote control 2 Forward view of remote control 3 Shield 004883 Shield 004921 004919 004918...

Страница 10: ...10 of 24 Port Mount w Starboard Side Trim Tilt Switch 2 1 3 1 Starboard side view of remote control 2 Forward view of remote control 3 Shield 004892 004922 Shield 004925 004269...

Страница 11: ...11 of 24 Port Mount w Port Side Trim Tilt Switch 2 1 3 1 Starboard side view of remote control 2 Forward view of remote control 3 Shield 004893 004927 Shield 004928 004929...

Страница 12: ...four rotations counterclockwise Support the remote control housings Strike the screw head with a center punch and hammer to unseat control lever Remove the screw and washer Detach remote control lever...

Страница 13: ...out of control housing cover Refer to Remote Control Configuration Diagrams IMPORTANT Remote control cables must be installed to check routing of tilt trim wiring Refer to Install Remote Control Cable...

Страница 14: ...ation Diagrams Install Remote Control Cables Remove two screws and back cover from remote control housing Use Triple Guard grease to lubricate all moving mechanisms trunnion pockets and remote control...

Страница 15: ...stall back cover and screws Apply Triple Guard grease to assembly screws Torque screws to 36 in lbs 4 N m If removed position remote control joint on drive assembly and install remote control lever Al...

Страница 16: ...Electrical Connections Install trim and tilt wiring into electrical connector Position wiring terminals in connector housing as indicated Terminal for green white wire in position A Terminal for blue...

Страница 17: ...L only Use this non running test to make certain the starter motor will NOT operate when control lever is in FORWARD or REVERSE The lanyard clip may be attached to key switch or removed for the follow...

Страница 18: ...ment function if outboard is equipped Do not turn key to START while outboard is running Refer to outboard s operator s guide IMPORTANT Do not exceed 2500 RPM in NEUTRAL during warm up With fast idle...

Страница 19: ...eck throttle operation in both FORWARD and REVERSE Check remote control for looseness damage and corrosion Clean and replace parts as needed Use Triple Guard grease to lubricate all moving mechanisms...

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