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IntelliGear Plus

Variable Speed Gearmotors and Motors

1.3.2 - Characteristics and Functions (cont'd.)

Drive Control

IntelliGear Plus

Run/Stop

- With power supply

- With remote volt-free contact

- With fieldbus

- With local run/stop control

Forward/Reverse

- With internal connection on the terminal block

- With remote volt-free contact

- With fieldbus

- With local For./Rev. controls

Stop Mode

- On ramps (using volt-free contact of integrated control)

- Freewheel

- DC injection brake

- With electromechanical brake

Ramps

- Ramps are adjustable from 0.1 to 600 seconds/1000 rpm

Fieldbus

- PROFIBUS DP

Protection

IntelliGear Plus

Power

- Input/output phase loss

- Under voltage

- Overvoltage

- Overloads

- Short-circuit

- Over speed

Control

- Short circuit on 0 - 10V/24V inputs or outputs

Drive reset

- By switching off the IntelliGear Plus or by opening/closing the connection between the 24V

and ENA (size 31 and 32) terminals, or SDI1 and SDI 2 (size 33)

• thermal of motor or drive

• protection from locked rotor

• motor windings

1.4 - Environmental Characteristics

* C-Face motors

Characteristics

Level - IntelliGear Plus

Degree of protection

TEFC Version

TEFC motor and NEMA 4/12 Controller

Washdown* Version

Washdown Motor and NEMA 4/12/Controller

Storage temperature

-40°C to +70°C

Transport temperature

-40°C to +70°C

Ambient operating temperature

-20°C to +40°C (above 40°C requires derating 1% per °C

Altitude

Up to 3000 feet above sea level without derating

Ambient humidity

95% non-condensing

Humidity during storage

93%, 40°C, 4 days

Vibration

- Exposed product: 0.01 g2 /Hz 1 hr. in accordance with IEC 60068-2-34
- Sinusoidal vibration: 2-9 Hz 3.5 ms-2 - 9-200 Hz 10 ms-2 in accordance with IEC 60068-2-6

Shocks

Packaged product: 15 g, 6 ms, 500 times/direction in all 6 directions in accordance with

Standard IEC 600068-2-29

Immunity

Conforming to EN61000-6-2

Radiated and conducted emissions

Conforming to EN500081-2 with internal filters

UL and cUL Standards

Conforming to UL 508 C (E211799)

MCIM15100E • Form 9112E • Printed in USA

Содержание IntelliGear Plus

Страница 1: ...l and be compliant with local and national electrical codes Read and follow all instructions carefully Disconnect and lock out power before installation and maintenance Working on or near energized equipment can result in severe injury or death Do not operate equipment without guards in place Exposed equipment can result in severe injury or death Avoid contact with energized circuits or rotating p...

Страница 2: ...ct and lock out power before installation and maintenance Working on or near energized equipment can result in severe injury or death Avoid contact with energized circuits or rotating parts High voltage and rotating parts can cause serious or fatal injury Do not operate equipment without guards in place Exposed equipment can result in severe injury or death Be sure shaft key is fully captive befor...

Страница 3: ...s for Electrical Actuators In accordance with the low voltage directive 73 23 EEC modified by 93 68 EEC 4 Installation The installation and cooling of equipment must comply with the specifications in the manual supplied with the product IntelliGear Plus motors must be protected against excessive shock or vibration In particular there must be no damage to parts and or modification of the clearance ...

Страница 4: ...ntrol brake 17 3 6 2 Separate power supply 17 3 7 Wiring diagrams for ESFR option 17 3 7 1 Connection of the ESFR option 17 4 Commissioning 18 4 1 Starting with the power supply 18 4 1 1 Automatic starting 18 4 2 Starting with remote volt free contact 18 4 3 Starting with the local run stop control PD P1 or P2 options 18 4 4 Setting the speed 18 4 4 1 External reference R option 18 4 4 2 Control k...

Страница 5: ...0 33 310 M 050 0 5 31 M 050 0 5 31 TL 050 0 5 31 T 050 0 5 32 M 075 0 75 31 M 075 0 75 31 TL 075 0 75 31 T 075 0 75 31 M 100 1 31 TL 100 1 31 T 100 1 32 M 150 1 5 32 TL 150 1 5 31 T 150 1 5 32 M 200 2 32 TL 200 2 31 T 200 2 33 TL 300 3 32 T 300 3 33 TL 500 5 32 T 500 5 33 T 750 7 5 33 T 1000 10 IntelliGear Plus Speed Controlling Options Designation Description PD Digital keypad on enclosure For Re...

Страница 6: ...s 10 times per hour Motor Frequency Variation Ranges Standard 60 to 10 Hz 6 1 constant torque up through 3 HP 74 to 12 Hz 6 1 constant torque for 5 through 10 HP Optional 60 to 6 Hz 10 1 constant torque up through 1 5 HP 90 to 9 Hz 10 1 constant torque for 2 through 10 HP Special 120 to 2 Hz depending on thermal and mechanical limits Efficiency 97 5 x motor efficiency x gear efficiency if applicab...

Страница 7: ... or SDI1 and SDI 2 size 33 thermal of motor or drive protection from locked rotor motor windings 1 4 Environmental Characteristics C Face motors Characteristics Level IntelliGear Plus Degree of protection TEFC Version TEFC motor and NEMA 4 12 Controller Washdown Version Washdown Motor and NEMA 4 12 Controller Storage temperature 40 C to 70 C Transport temperature 40 C to 70 C Ambient operating tem...

Страница 8: ...eedback of R F signals on the power supply cable conducted emissions by direct radiation near to the main supply power cable or the drive motor cable radiated emissions These phenomena are of direct interest to the user The frequencyrangeconcerned radio frequency doesnotaffect the energy distribution company 1 5 2 Standards Emission The maximum emission level is set by the generic industrial EN 50...

Страница 9: ...uit symmetrical current does not exceed 5 kA 1 6 Description of cables and protection devices Customer Supplied cont d Motor hp Rating 230V Three Phase Power Supply 460V Three Phase Power Supply Motor hp Rating IntelliGear Plus Number Input Amps ire Gauge Fuse Size IntelliGear Plus Number Input Amps Wire Gauge Fuse Size 0 33 I 31 TL 033 2 5 14AWG 4 A I 31 T 033 1 5 14AWG 4 A 0 33 0 5 I 31 TL 050 3...

Страница 10: ... or 31M or 31 7 74 6 45 5 91 4 35 5 61 2 25 2 95 0 62 0 55 8 53 9 791 7 32M 7 74 6 45 5 91 4 35 5 61 2 25 2 95 0 62 0 55 9 12 9 791 7 5 143T 145T 31M or 31 7 74 6 45 5 91 4 35 5 61 2 25 2 95 0 62 0 55 8 53 11 041 7 145TY 31 7 74 6 45 5 91 4 35 5 61 2 25 2 95 0 62 0 55 8 53 12 04 7 143T 145T 32 or 32M 7 74 6 45 5 91 4 35 5 61 2 25 2 95 0 62 0 55 9 12 11 041 7 5 145TY 32 or 32M 7 74 6 45 5 91 4 35 5...

Страница 11: ...sually fitted to the gear and mounted to the machine with flange or foot mounting The motor fan cools the whole assembly Make sure that the ventilation air inlet is free of obstruction The positions of the potentiometer cable gland supports are specified at the time of ordering However they may be reversed if necessary 4 Reverse the option and cable gland supports 5 Reconnect the printed circuit p...

Страница 12: ...The shielding must be connected to control circuit common at one end only Insure that control circuit commons being connected are at the same voltage relative to earth ground Incorporate a bend where the cables enter the cable glands so that water cannot penetrate the terminal box Tighten the cable glands firmly 3 2 Control Terminal Blocks Removetheterminalblockfromit sfixedholder unplugged before...

Страница 13: ...6 ms 0 10V or 4 20mA Logic input if connected to the 24 V speed reference as selected Threshholds 0 5V 1 10V by DI4 below Voltage range 0 to 24V Load 95 kΩ Input threshold 7 5V 3 3 0V Logic circuit common 0V Voltage input Full scale voltage 10 V 2 Input Impedance 95 kΩ Current input Analog or logic Current range 0 to 20 mA 5 Input 2 Input impedance 500 Ω Resolution 10 bits 4 4 ADI2 Assignment in s...

Страница 14: ...V digital input Logic input External fault interlock Maximum output current 50 mA Overload current 50 mA Output current 10 mA in total 5 8 Overload current 33 150mA 31 32 50mA 24V 24V internal source Accuracy 5 11 11 Protection Current limiting and overload fault trip Logic input 2 Characteristics Logic input positive logic 8 9 DI2 Assignment in standard Threshold 0 5V 1 10V configuration Run forw...

Страница 15: ...Terminal block for power supply PB1 marked L1 L2 and L3 This terminal block is used to connect the 3 phase power supply when the RFI filter is not used in an IntelliGear Plus Otherwise the RFI filter output is screwed onto this connector and the power supplyshouldbeattachedtotheterminalslocated on top of the filter 3 3 2 Terminal block for braking resistor PB2 marked R and R This terminal block is...

Страница 16: ...iable Speed Gearmotors and Motors 3 5 Wiring Diagrams 3 5 1 Standard configuration connection diagram Note For single phase versions the power supply is connected to terminals L and N 16 MCIM15100E Form 9112E Printed in USA ...

Страница 17: ...al Power Transmission Solutions 3 7 Wiring diagrams for ESFR option 3 7 1 Connection of the ESFR option 31 and 32 only Use of this option to power a second motor and brake is a special and must be specified at order entry The illustration for the wiring for the second motor in the diagram will not apply when this special feature is not specified Coil brake Full wave 208 230VAC mains supply Half wa...

Страница 18: ...remote volt free contact Once it has been switched on the motor starts in accordance with the run command given by the closing of the volt free contact corresponding to the desired direction of rotation The speed is adjusted with the local control knob P3 or P4 options or a remote reference 0 10V or 4 20 mA 4 3 Starting with the local run stop control PD P1 or P2 options Once input power has been ...

Страница 19: ...o trip Mains present Flashing green Current limiting Check that the motor is not overloaded or stalled Flashing red IGBT temperature alarm Motor overload Braking resistor option overload Check that air is able to circulate around the motor fins and IntelliGear Plus casing The motor is overloaded check the motor current using a clamp ammeter Check that the deceleration ramp is long enough for appli...

Страница 20: ...ings terminal block configuration range speed and PI settings etc Descriptions of the option 1 CD in case 1 cable 3m long with USB on PC to RJ45 on IntelliGear Plus 6 10 XPress Key PX Key The XPress Key option is used to save a copy of all the IntelliGear Plus parameters so that they can be duplicated very simply in another drive 6 4 Speed control knob option P3 The speed is set using a knob with ...

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Browning IntelliGear Plus, Руководство по установке и обслуживанию

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