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B102526-0-0219

Page 2

 

IMPORTANT

T

his manual should be read thoroughly by the installer and by anyone who will use 

or maintain the grill. 

Installer - Write the model number, serial number, and date of installation in the manual.  

If available, attach a copy of the receipt.  Leave this manual with the grill owner.

Grill Owner - Read and retain this manual.  It contains instructions on using and main-

taining your grill, plus information on ordering replacements parts.  Attach a copy of 

your receipt to this manual.  Your receipt established the proof of purchase required 

for warranty replacement parts. 

 

WARNING

F

ollow the instruction in this manual for proper installation and maintenance of the 

grill. Improper installation, adjustment, alteration, service or maintenance can cause 

injury or property damage.  For assistance or additional information consult a 

qualified installer, service agency or the gas supplier.

DANGER: FOR YOUR SAFETY

IF YOU SMELL GAS:

1. Extinguish any open flame.

2.  Shut off gas to the appliance.

3.  Open the grill lid.

4.  If odor continues, keep away from the appliance call 

your gas supplier or your fire department.

 

WARNING: FOR YOUR SAFETY

1.  

D

o not store or use gasoline or other flammable vapors or liquids in the vicinity 

of this or any appliance.

2.  

O

nly the LP tank connected for use shall be placed in the vicinity of this grill.

 

CAUTION:

P

arts may have sharp edges.  Wear leather work gloves and handle parts carefully 

during unpacking, assembly and installation.

 

WARNING

F

or LP grills, use propane cylinders equipped with an Overfill Protection Device (OPD).    

An overfilled or improperly filled propane cylinder can be dangerous.

IMPORTANT INFORMATION

Содержание H3PK1-5

Страница 1: ...GAS FIRED PR EM IU M GR ILLS H3PK1 N 5 H4PK1 N 4 H 3 4 X GRILL WITH BLACK CART AND ONE BLACK SHELF...

Страница 2: ...lteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or the gas supplier DANGER FOR YOUR SAFETY IF...

Страница 3: ...built to last In fact we still make replacement parts for Broilmaster grills built more than 30 years ago Visit www broilmaster com and click on the Hall of Fame to see a sampling of our long time cu...

Страница 4: ...G TO CART 18 ATTACH SIDE SHELF 19 22 WIND DEFLECTOR PLACEMENT 23 INSERT COLLECTOR BOX 24 ATTACH IGNITOR WIRE INSERT CONTROL PANEL 25 INSTALL BURNER ASSEMBLY 26 CONNECT IGNITOR LEADS 27 KNOB AND BATTER...

Страница 5: ...Broilmaster grills require some assembly For the best results follow the step by step instructions ural gas grills and for permanently mounted LP grills have your gas supplier run service to the desir...

Страница 6: ...L PANEL SHIELD B101879 1 GRILL BODY BOTTOM B101061 1 BRIQUETTE RACK B101417 2 CASTER W O BRAKE B101416 2 CASTER WITH BRAKE B101415 1 PLASTIC BASE B100560 1 SUPPORT BRACKET BACK B069756 1 HOSE LPS REGU...

Страница 7: ...LD B101443 1 GRILL BODY BOTTOM B067449 1 BRIQUETTE RACK B101417 2 CASTER W O BRAKE B101416 2 CASTER WITH BRAKE B101415 1 PLASTIC BASE B100560 1 SUPPORT BRACKET BACK B069756 1 HOSE LPS REGULATOR B07662...

Страница 8: ...1 4 B100113 1 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4 PHILLIPS PAN HEAD SCREW SS 10 24 X 1 2 R4056 6 PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 8 CART HARDWARE PACK B102002 Standard hardware it...

Страница 9: ...PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 2 B101649 1 GROUND LUG B069747 1 SPACER IGNITOR B102488 1 COLLECTOR BOX ASSY B102490 1 GRILL HEAD HARDWARE PACK B102530 Standard hardware items such as bolts s...

Страница 10: ...HER 1 4 ID X 5 8 OD B076332 2 FLAT WASHER SS 1 4 ID X 1 OD B101640 2 PHILLIPS PAN HEAD SCREW 10 16 X 3 4 B100563 4 SHELF HARDWARE PACK B101658 Standard hardware items such as bolts screws washers and...

Страница 11: ...ase assembly remove Grill Lid and Warming Rack Remove Warming Rack and set aside Remove the two Pins and Clips at the rear of the Grill Lid and set aside After Pins Lid and Warming Rack have been remo...

Страница 12: ...B102526 0 0219 Page 12 FRONT Install the two Casters with Brakes in the front of the Base BRAKE CART BASE ASSEMBLY...

Страница 13: ...Page 13 Be careful when handling parts as they may contain sharp edges Work gloves are recommended to prevent injury 3 8 CART WALLS ASSEMBLY PHILLIPS PAN HEAD SCREW SS 10 24 X 1 2 R4056 6 KEPS NUT SS...

Страница 14: ...B102526 0 0219 Page 14 Install all four Screws before tightening ATTACH WALLS TO BASE PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 4...

Страница 15: ...race goes in the cutout of the Support Bracket REAR BRACE 7 16 INSTALL REAR BRACE PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 2 KEPS NUT SS 1 4 20 B100385 2 Make sure the Rear Brace goes in the cu...

Страница 16: ...26 0 0219 Page 16 RUBBER GUARD BUSHING Insert Bushing in the Front Panel on the right Install Rubber Guard over Cart cut out INSTALL RUBBER GUARD AND BUSHING SNAP BUSHING 1 2 R896 1 RUBBER GUARD B1016...

Страница 17: ...B102526 0 0219 Page 17 7 16 INSERT BURNER HOLD DOWN BOLT PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 2 B101649 1 HEX NUT SS 1 4 20 B076331 1...

Страница 18: ...B102526 0 0219 Page 18 7 16 ATTACH BOTTOM CASTING TO CART HEX HEAD BOLT SS 1 4 20 X 3 4 B063096 4 FLAT WASHER SS 1 4 ID X 5 8 OD B076332 4...

Страница 19: ...d so that the Match Light Access Hole is on the bottom 7 16 LARGE WASHER ON INSIDE ATTACH SIDE SHELF PHILLIPS TRUSS HEAD SCREW SS 1 4 20 X 3 4 B072217 2 FLAT WASHER 1 4 ID X 5 8 OD B076332 2 FLAT WASH...

Страница 20: ...B102526 0 0219 Page 20 ATTACH SIDE SHELF PHILLIPS PAN HEAD SCREW 10 16 X 3 4 B100563 4...

Страница 21: ...B102526 0 0219 Page 21 Leave Screws loose until next step ATTACH SIDE SHELF SELF DRILLING PHILLIPS PAN HEAD SCREW SS 10 16 X 1 2 R4059 2...

Страница 22: ...B102526 0 0219 Page 22 Hang the side Brackets on the lower Pins of the Bracket attach assembly Tighten the two 10 16 x 1 2 Phillips screws from previous step ATTACH SIDE SHELF...

Страница 23: ...B102526 0 0219 Page 23 Place the Wind Deflector in the bottom Casting The Wind Deflector cannot be installed until after the bottom Casting is installed on the Cart WIND DEFLECTOR PLACEMENT...

Страница 24: ...helf accessory is to be used install it at this time Refer to side shelf installation instructions for more information 3 1 2 Install collector box with this edge facing up and parallel to bottom surf...

Страница 25: ...ound wire and electrode wire through the hole in the center of the Control Panel Shield Ease the Control Panel Shield over the studs on the Control Panel Then insert the two studs through the holes on...

Страница 26: ...cing the front of the Grill 1 Slide the Venturi onto the Valve Assembly to the left as shown Raise the end of the Burner Bracket and slip it over the Phillips Truss Head Screw The screw will fit into...

Страница 27: ...Route Leads from Collector Box and secure to Ignitor Terminals polarity is not important If Side ShelfAccessory was purchased install at this time Follow Side Shelf not have a polarity The Ignitor ter...

Страница 28: ...B102526 0 0219 Page 28 Unscrew the Ignitor Knob from the Control Panel and insert AA Battery positive side up and replace Ignitor Button AFTER KNOB AND BATTERY PLACEMENT...

Страница 29: ...29 2 1 3 4 Make sure Heat Shield is resting on the cutout in the Side Panels before tightening the screws and nuts 7 16 HEAT SHIELD PLACEMENT PHILLIPS PAN HEAD SCREW SS 1 4 20 X 3 4 B072217 2 KEPS NUT...

Страница 30: ...Page 30 Slide Grease Cup into the cutout in the Heat Shield TANK RETAINER AND GREASE CUP INSTALLATION PHILLIPS PAN HEAD SCREW SS 1 4 20 X 1 1 4 B100113 1 WING NUT 1 4 20 R1123 1 LOCK WASHER 1 4 ID X 1...

Страница 31: ...TION Tip For ease of installation lightly lubricate the inside of the Foam Grip with Liquid Soap before twisting it on to Handle Handle is shipped with screws installed Remove the screws align handle...

Страница 32: ...B102526 0 0219 Page 32 REINSTALL LID HINGE PIN FROM PREVIOUS STEPS B057804 2 COTTER PIN FROM PREVIOUS STEPS B057805 2...

Страница 33: ...B102526 0 0219 Page 33 INSTALL RACKS...

Страница 34: ...B102526 0 0219 Page 34 A C D B B D A C INSTALL WARMING RACK...

Страница 35: ...e LP hose and Regulator to the fitting on the Burner Control Valve mounted on the Control Panel Tighten this connection with a wrench 3 4 For Natural Gas Grills please proceed to page 40 LP GAS REGULA...

Страница 36: ...urns to vapor pressure inside the cylinder drops and gas flow stops Liquid Propane LP gas has a long history of safe use when the safety precautions provided in this manual are followed Failure to fol...

Страница 37: ...on must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Code...

Страница 38: ...nder s female valve outlet before the grill can be operated WARNING Operating a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or expl...

Страница 39: ...linder s valve and the grill s control valve Remove the regulator by turning the plastic handwheel counterclockwise Connect the grill to the LP cylinder using the pressure regulator and hose assembly...

Страница 40: ...h the Natural Gas hose to the fitting on the Burner Control Valve mounted on the Control Panel Snug this connection with a wrench 3 4 12 FT QUICK DISCONNECT HOSE Not Supplied Purchased Accessory NG12...

Страница 41: ...ilding garage or other enclosed area Never operate your grill in a recreational vehicle or boat Never operate your grill under any combustible materials such as carports covered porches awnings or ove...

Страница 42: ...SSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster Please feel free to visit the Broilmaster Facebook page and share photos of...

Страница 43: ...minutes and then carefully open the air shutter until the flame is blue and well defined 5 Retighten the set screw Heat Indicator Recalibration The heat indicator can be recalibrated if needed Remove...

Страница 44: ...ally grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electrically grounded in accordanc...

Страница 45: ...ean with a brush Wash with water and a mild detergent Grease Cup Empty periodically Venturi Tubes The venturi tubes allow air and gas to mix prior to burning ensuring an efficient flame Spiders or oth...

Страница 46: ...or propane models ensure gas valve on cylinder is OFF Remove flexible hose and blow out any debris Misalignment of collector box and burner Position electrode properly Clean collector box Dead battery...

Страница 47: ...not obstruct the flow of combustion and ventilation air Keep the back of the cart free from debris If the grill is stored indoors ensure that it is cool Remove the propane cylinder and store it outsid...

Страница 48: ...Do not spray aerosol oil or butter or pour liquid oil into the grill Doing so will cause a flash fire that can burn you Grease is flammable Let grease cool before attempting to handle it Avoid letting...

Страница 49: ...Safety and Applied Nutri tion Cook to Internal Temp Meat Poultry Medium Rare Medium Well Done Fresh Beef Medium Rare 145 F 160 F 170 F Ground turkey chicken 165 F Ground veal beef lamb pork 145 F wit...

Страница 50: ...s Steel Heat Shield Limited One Year Parts Warranty If the items listed below fail because of defective workmanship or material Empire will repair or replace at Empire s option Valves knobs ignitors l...

Страница 51: ...en ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the fo...

Страница 52: ...eville Illinois Visit our web site at www broilmaster com If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please c...

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