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IOM AddPak R02

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15 Thermal Relief 

Brodie offers both an injection point kit with a 
blocking solenoid and thermal relief kit for appli-
cation where no contamination is required. This 
is normally used for dyes and markers. Since the 
injector block has a blocking solenoid and the 
injection point kit has a blocking solenoid it is 
necessary to relieve any thermal pressure build up 

between them. The thermal relief kit is installed on 
the inlet and outlet of the injector block. The injec-
tion point kit is installed in the fi eld by the user or 
their contractor.

14 Process Fluid Connections

General

The process fl uid inlet and outlet connections are 
3/8” FNPT. The inlet and outlet are marked in the 
front of the AddPak. The inlet pressure must be 

higher than the outlet to ensure proper injection.

Fluid Inlet and Outlet Piping

The piping from the additive pump to the AddPak 
must be sized to ensure adequate fl ow to meet the 
demand for injection. Remember to consider how 
many injectors will be operating and the total fl ow 
required to meet that demand. Distance from the 
additive pump and the injectors is another thing 
to consider when determining the pipe size. The 
minimum tubing size to reach the maximum fl ow 
of 3 GPM is typical 1/2”. Larger tubing or pipe may 
be required based on the viscosity of the additive. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The outlet tubing from the AddPak to the point of 
injection is 1/2”. We recommend using stainless 
steel tubing. A check valve and isolation valve is 
recommended at the point of injection into the 
process line. This will prevent product fl ow from 
contaminating the additive when the injector is in 
the idle state. The check valve should be a postive 
shutoff spring close check. The check valve should 
be selected to open with positive pressure of 1 to 
10 PSI. If you have multiple injectors piped to one 
injection point then a check valve and isolation 
valve should be installed for each injector. 
 

Содержание AddPak

Страница 1: ...IOM AddPak R02 Page 1 24 Brodie AddPak Additive Injection Block Installation Operation Manual...

Страница 2: ...Receipt of Shipment 10 5 Return of Equipment 10 6 Storage 11 7 Standard Features 12 8 Functional Operation 14 9 Mounting 14 10 Specifications 15 11 Solenoid Input 17 12 Sensor Output 17 13 Wiring 18...

Страница 3: ...trademarks of these companies The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed...

Страница 4: ...iate instruction manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install o...

Страница 5: ...responsibility to ensure that piping and other attachments connected to the Brodie instrument do not place adverse stresses upon it the design of the instrument has not been assessed for the effects o...

Страница 6: ...nsuitable power sources unsuitable environmen tal conditions accident misuse improper instal lation modification repair storage or handling or any other cause not the fault of Brodie are not covered b...

Страница 7: ...nd the product has been coated with Brodie s recommended method of protection against corrosion erosion 3 2 Limitation of Remedy and Liability Brodie International a Brodie Meter Co LLC Com pany Brodi...

Страница 8: ...d to the factory A Decontamination Statement is included in the back of this manual If the equipment is removed from service it must be thoroughly drained and neutralized before it is packed for shipm...

Страница 9: ...that the instrument be placed in an environmental ly controlled warehouse If this is not possible the instrument should be stored in a waterproof lined wooden box Desiccant packs should be taped to th...

Страница 10: ...ar stock which minimizes external leak points The injector also incorporates an inlet machined basket strainer and an outlet check valve Installation The Injector s slim footprint allows for easy inst...

Страница 11: ...y 0 25 Oval Gear Meter K Factor 5400 PPG Process Connections 3 8 FNPT Max Viscosity 300 Centistokes Max Working Pressure 400 PSI Electrical ASCO Explosion Proof Solenoid 120VAC 60HZ Standard Other Vol...

Страница 12: ...ntroller as referenced above will send an AC voltage to the solenoid This will energize the coil and allow flow through the block As flow passes thru the block the oval meter will send pulses proporti...

Страница 13: ...on Viton Chemraz Max Working Pressure 400PSI Environmental Ambient Operating Range 40 to 140 F Sensor Electrical Sensor Power 5vdc to 27vdc 20mA max imun Open Collector Output 5vdc to 27 vdc 100 mA ma...

Страница 14: ...sor AB1010 1 11 Mounting Plate Sensor AB1011 1 12 Screws Socket Head Cap 10 32 x 3 8 Long 316 SS 151098 419 6 13 Sensor AB1012 1 14 Screws Socket Head Cap 6 32 x 7 16 151086 4 15 Quick Connect Stem Pr...

Страница 15: ...aled on the face of the gear As flow passes through the block the oval gears rotate in direct pro portion to the volume and the sensor changes state as each magnet passes the sensor When the gear and...

Страница 16: ...t sensor Isolate the shield at Meter Sensor and tape off Meter Sensor Pulse Signal Output The AddPak Injection Block meter sensor output is an un sourced open collector transistor output The white sen...

Страница 17: ...itive pump to the AddPak must be sized to ensure adequate flow to meet the demand for injection Remember to consider how many injectors will be operating and the total flow required to meet that deman...

Страница 18: ...Page 18 24 IOM AddPak R01 15 1 AddPak Unit Assembly...

Страница 19: ...25 3 11 94 1 3 97 9 98 7 5 39 43 43 39 1 8 8 3 349 94 8 4 3 47 8 148 94 3 3 9 47 47 3 9 43 47 5 7843 54 7 8 551 5 18 4 39 7 42243 7 10 9 3 8 3 1 35 9 85 25 1 9 4958 8 7 TMRX 349 8 9MJ UT JW XZUUQ UNHY...

Страница 20: ...Page 20 24 IOM AddPak R01 15 4 AddPak Illustration...

Страница 21: ...IOM AddPak R02 Page 21 24 Technical Configuration STRAINER NEEDLE VALVE INJECTOR BLOCK CHECK VALVE NEEDLE VALVE QUICK DISCONNECT PULSE SENSOR SOLENOID OUTLET 3 8 NPT INLET 3 8 NPT...

Страница 22: ...Health and Safety Hazards Precautions First Aid I hereby certify the equipment being returned has been cleaned and decontaminated in accordance with good industrial practices and in compliance with OS...

Страница 23: ..._______________________ Additional Comments _______________________________ ___________________________________________________ Report Prepared by _________________________________ Phone _____________...

Страница 24: ...Brodie International P O Box 450 30459 0450 19267 Highway 301 North Statesboro GA 30461 USA sales brodieintl com 1 912 489 0200 1 912 489 0294 Email Phone Fax...

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