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IOM AddPak R01

8 Functional Operation

The Brodie Addpak injector block consists 
of  a  304  stainless  steel  block  machined  and                        
assembled with a positive displacement oval gear 
meter, Asco solenoid, isolation and control needle 
valves on the inlet and outlet, a strainer, and check 
valve. Additionally, a quick coupler is included for 
calibration. Compact design and low cost provide 
the ideal solution for chemical additive injection 
regarding petroleum terminals and pipelines.    
Compared to other types of injectors, Brodie’s 
AddPak Injector

Block minimizes leak points; All components are 
built and assembled into the block.

The AddPak injector block is a slave injector,           
typically controlled from a PLC, Terminal Automa-
tion System or Electronic Preset. If the application 
requires a smart controller, please consult the          
factory. The AddPak as standard does not include 
the necesary electronics to pace the injector,        
accumulate totals, or provide alarms.

Controller 

The controller as referenced above will send an 
AC voltage to the solenoid. This will energize the 
coil and allow fl ow through the block. As fl ow 
passes thru the block, the oval meter will send   
pulses proportional to fl ow  volume  back  to  the              
controller. When the preset volume is met, the   
controller will terminate the AC power to the sole-
noid, the valve will close, and fl ow will cease. This 
cycle is repeated every time the controller sends  
 

 

 

 

 

 

 

 

 

 

 

                                       

 

 

 

 

 

 

    

AC voltage to the solenoid. Standard AC voltage 
is 115 VAC with options for 230 VAC or 24VDC         
solenoids available. The User should select a 
controller with alarms for conditions with excess 
additive or no additive fl ow. The controller should 
discontinue loading until the problem is resolved 
and the alarm has been reset. The user can consult 
Brodie for assistance in selecting the appropriate 
controller. 

9 Mounting

The AddPak Injection block can be mounted in any 
orientation provided the oval gears remain in a 
horizontal position. The inlet and outlet connec-
tions can be vertical, horizontal, or inclined. To 
ensure the gears are in a horizontal position, the 
sesnor and solenoid should be facing the installer, 
rather than facing up or down.

Содержание AddPak

Страница 1: ...IOM AddPak R02 Page 1 24 Brodie AddPak Additive Injection Block Installation Operation Manual...

Страница 2: ...Receipt of Shipment 10 5 Return of Equipment 10 6 Storage 11 7 Standard Features 12 8 Functional Operation 14 9 Mounting 14 10 Specifications 15 11 Solenoid Input 17 12 Sensor Output 17 13 Wiring 18...

Страница 3: ...trademarks of these companies The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed...

Страница 4: ...iate instruction manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install o...

Страница 5: ...responsibility to ensure that piping and other attachments connected to the Brodie instrument do not place adverse stresses upon it the design of the instrument has not been assessed for the effects o...

Страница 6: ...nsuitable power sources unsuitable environmen tal conditions accident misuse improper instal lation modification repair storage or handling or any other cause not the fault of Brodie are not covered b...

Страница 7: ...nd the product has been coated with Brodie s recommended method of protection against corrosion erosion 3 2 Limitation of Remedy and Liability Brodie International a Brodie Meter Co LLC Com pany Brodi...

Страница 8: ...d to the factory A Decontamination Statement is included in the back of this manual If the equipment is removed from service it must be thoroughly drained and neutralized before it is packed for shipm...

Страница 9: ...that the instrument be placed in an environmental ly controlled warehouse If this is not possible the instrument should be stored in a waterproof lined wooden box Desiccant packs should be taped to th...

Страница 10: ...ar stock which minimizes external leak points The injector also incorporates an inlet machined basket strainer and an outlet check valve Installation The Injector s slim footprint allows for easy inst...

Страница 11: ...y 0 25 Oval Gear Meter K Factor 5400 PPG Process Connections 3 8 FNPT Max Viscosity 300 Centistokes Max Working Pressure 400 PSI Electrical ASCO Explosion Proof Solenoid 120VAC 60HZ Standard Other Vol...

Страница 12: ...ntroller as referenced above will send an AC voltage to the solenoid This will energize the coil and allow flow through the block As flow passes thru the block the oval meter will send pulses proporti...

Страница 13: ...on Viton Chemraz Max Working Pressure 400PSI Environmental Ambient Operating Range 40 to 140 F Sensor Electrical Sensor Power 5vdc to 27vdc 20mA max imun Open Collector Output 5vdc to 27 vdc 100 mA ma...

Страница 14: ...sor AB1010 1 11 Mounting Plate Sensor AB1011 1 12 Screws Socket Head Cap 10 32 x 3 8 Long 316 SS 151098 419 6 13 Sensor AB1012 1 14 Screws Socket Head Cap 6 32 x 7 16 151086 4 15 Quick Connect Stem Pr...

Страница 15: ...aled on the face of the gear As flow passes through the block the oval gears rotate in direct pro portion to the volume and the sensor changes state as each magnet passes the sensor When the gear and...

Страница 16: ...t sensor Isolate the shield at Meter Sensor and tape off Meter Sensor Pulse Signal Output The AddPak Injection Block meter sensor output is an un sourced open collector transistor output The white sen...

Страница 17: ...itive pump to the AddPak must be sized to ensure adequate flow to meet the demand for injection Remember to consider how many injectors will be operating and the total flow required to meet that deman...

Страница 18: ...Page 18 24 IOM AddPak R01 15 1 AddPak Unit Assembly...

Страница 19: ...25 3 11 94 1 3 97 9 98 7 5 39 43 43 39 1 8 8 3 349 94 8 4 3 47 8 148 94 3 3 9 47 47 3 9 43 47 5 7843 54 7 8 551 5 18 4 39 7 42243 7 10 9 3 8 3 1 35 9 85 25 1 9 4958 8 7 TMRX 349 8 9MJ UT JW XZUUQ UNHY...

Страница 20: ...Page 20 24 IOM AddPak R01 15 4 AddPak Illustration...

Страница 21: ...IOM AddPak R02 Page 21 24 Technical Configuration STRAINER NEEDLE VALVE INJECTOR BLOCK CHECK VALVE NEEDLE VALVE QUICK DISCONNECT PULSE SENSOR SOLENOID OUTLET 3 8 NPT INLET 3 8 NPT...

Страница 22: ...Health and Safety Hazards Precautions First Aid I hereby certify the equipment being returned has been cleaned and decontaminated in accordance with good industrial practices and in compliance with OS...

Страница 23: ..._______________________ Additional Comments _______________________________ ___________________________________________________ Report Prepared by _________________________________ Phone _____________...

Страница 24: ...Brodie International P O Box 450 30459 0450 19267 Highway 301 North Statesboro GA 30461 USA sales brodieintl com 1 912 489 0200 1 912 489 0294 Email Phone Fax...

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